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Geko 20010 ED-S/DEDA - User Manual

Geko 20010 ED-S/DEDA
159 pages
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Betriebsanleitung
Operating Instructions
Руководство по эксплуатации
20010 ED-S/DEDA
30010 ED-S/DEDA
20010 ED-S/DEDA SS
30010 ED-S/DEDA SS
Metallwarenfabrik Gemmingen GmbH
Postfach 9
D - 75046 Gemmingen
Tel.: +49 07267 806 0
Fax.: +49 07267 806 100
Art. Nr.: 904067

Table of Contents

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Summary

Introduction

GEKO Generators

Overview of GEKO generator product line and key features.

Maintenance and Servicing Importance

Emphasizes the necessity of regular maintenance for optimal generator performance.

Service and Repair Information

Guidance on contacting service centers for repairs and obtaining spare parts.

Running Generator Safety

Critical safety precautions to observe when the generator is in operation.

General Safety Instructions

Key safety guidelines and symbols used throughout the manual.

Safety Guidelines

Basic Safety Guidelines Overview

Fundamental safety rules and principles applicable to machinery operation.

Principle and Intended Use

Defines the machinery's intended purpose and potential hazards.

Organisational Safety Measures

Guidelines for site safety, personnel management, and regulatory compliance.

Personnel Qualification and Duties

Requirements for personnel involved in operating, maintaining, or repairing the equipment.

Operational Safety Guidelines

Specific safety rules and procedures to follow during generator operation.

Special Work and Maintenance Safety

Safety protocols for specialized tasks, troubleshooting, and maintenance activities.

Risk-Specific Safety Instructions

Detailed safety instructions tailored to specific risks like electrical hazards.

Electric Power Safety

Safety precautions related to electrical hazards and work procedures.

Gas, Dust, Steam, Smoke Safety

Safety measures for operations involving flammable gases, dust, steam, or smoke.

Hydraulics and Pneumatics Safety

Safety guidelines for working with hydraulic and pneumatic systems.

Noise Exposure Safety

Safety requirements related to noise exposure and the use of hearing protection.

Chemical Substances Safety

Safe handling procedures for oils, greases, and other chemical substances.

Hot Parts Warning

Warning about touching hot components to prevent burns or scalding.

Depiction

Generator Dimensions

Physical dimensions and measurements for different generator models.

Technical Illustrations Overview

Visual identification and labeling of various generator components.

Operational Controls Diagram

Diagram showing the location and identification of control panel elements and switches.

HGM 180 Motor Control Unit

Detailed view and identification of the HGM 180 motor control unit components.

Fuel Filter and Water Separator

Visual representation and identification of the fuel filter and water separator assembly.

General Generator Information

Basic overview of generator classification, power classes, and key components.

Model Designation Explanation

Explanation of the generator model naming convention and the meaning of its parts.

Designated Generator Use

Specifies the intended applications and operating environment for the generator unit.

Identification Plate Locations

Indicates the locations of identification plates on the generator unit, motor, and generator itself.

Technical Specifications Summary

Detailed performance data and physical specifications for the generators.

Fuel and Lubricant Specifications

Guidelines for selecting and using appropriate fuels and lubricating oils for the generator.

Lubricant Specification Guide

Recommendations for lubricating oil viscosity and specifications based on ambient temperature.

Technical Description of Features

Detailed description of generator features, electrical connections, and safety switches.

Standard Generator Accessories

List of standard accessories provided with the generator upon purchase.

Generator Component Details

Information on the generator's type, automatic voltage regulator, and internal protection circuits.

Wiring Diagrams and Connections

Diagrams illustrating Y and Delta connection configurations for the generator.

Generator Resistance Values

Table showing winding resistance values for different generator types and models.

Servicing

Servicing Procedures and Guidelines

Section dedicated to maintenance, servicing, and operational procedures for the generator.

Generator Transport Guidelines

Safety regulations and procedures to follow during the transport of the generator.

Forklift Transport Procedures

Guidelines for safely transporting the generator using a forklift.

Outdoor Installation Requirements

Requirements for safe and efficient outdoor generator operation, including necessary clearances.

Generator Start-up Procedures

Step-by-step instructions and essential checks required before starting the generator.

Pre-Commissioning Tests and Checks

Essential checks and tests to perform before putting the generator into service.

Fuel Level Check Procedure

Method for reading the fuel level using the generator's fuel gauge.

Generator Fueling Instructions

Instructions for safely and cleanly refueling the generator with diesel fuel.

Connecting Electrical Consumers

Guidelines for safely connecting electrical loads to the generator outlets.

Generator Grounding Procedures

Procedures and safety requirements for properly grounding the generator.

Generator Operation Guidelines

Section detailing the proper operation of the generator, including starting and emergency modes.

Operation Checks and Monitoring

Regular checks and monitoring tasks to perform while the generator is running.

Interrupting Generator Operation

Procedure for temporarily stopping the generator's operation.

Emergency Generator Shut-off

Immediate actions required for an emergency shutdown of the generator.

Generator Decommissioning Steps

Steps for safely shutting down and preparing the generator for storage or long-term inactivity.

Operating in Specific Climates

Considerations for operating the generator in different environmental conditions and climates.

High Temperature and Altitude Operation

Effects of high temperatures and altitudes on generator performance and necessary adjustments.

Battery Installation and Removal

Detailed instructions for safely installing and removing the generator's battery.

Generator Inspection Intervals

Recommended intervals for performing regular inspections and maintenance on the generator.

Troubleshooting

Motor Maintenance Schedule and Procedures

Schedule and detailed procedures for essential motor maintenance tasks.

Fuel System Maintenance Steps

Procedures for draining the water separator, bleeding the fuel line, and cleaning the fuel tank.

Filter Maintenance Procedures

Instructions for cleaning and replacing air and oil filters for optimal performance.

Fuel Filter Replacement Procedures

Procedures for changing fuel prefilters and main fuel filters.

V-Belt Maintenance Procedures

Procedures for checking, tightening, and changing the generator's v-belt.

Air Filter Element Maintenance

Instructions for cleaning or replacing the air filter element.

Dust Discharge Valve Maintenance

Procedure for emptying and cleaning the dust discharge valve.

General Troubleshooting Approach

General advice and a systematic approach to troubleshooting generator issues.

Motor Problem Diagnosis and Solutions

Common motor problems, their potential causes, and recommended solutions.

Generator Problem Diagnosis and Solutions

Common generator electrical issues, their causes, and recommended remedies.

Wiring Diagrams

Power Circuit Electrical Diagram

Electrical diagram illustrating the main power circuits of the generator unit.

Control Circuit Electrical Diagram

Electrical diagram detailing the control circuits and their components for the generator.

Geko 20010 ED-S/DEDA Specifications

General IconGeneral
Frequency (Hz)50
Starting systemRecoil start
Voltage (V)230
Engine Type4-stroke, OHV
Outlet Types1x 230V 16A socket

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