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Generac Power Systems MLT4060MV

Generac Power Systems MLT4060MV
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www.generacmobileproducts.com
Technical Service
1-800-926-9768
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Owner’s Manual
Light Tower
MLT4060MV • MLT4060KV • MLT4080KV
SN ____________ and higher
004575

Table of Contents

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Generac Power Systems MLT4060MV Specifications

General IconGeneral
ModelMLT4060MV
TypeMobile Light Tower
Light SourceMetal Halide
Total Light Output240, 000 Lumens
Fuel TypeDiesel
Rated Output Power6 kW
Number of Lamps/Light Heads4
Lumens per Lamp60, 000 Lumens
DC OutputNo
Engine TypeYanmar Diesel
Starting SystemElectric
Noise Level67 dBA @ 23 ft (7 m)

Summary

Introduction and Safety

Read This Manual Thoroughly

Emphasizes the importance of reading and understanding the manual before operation for safety.

How to Obtain Service

Provides contact information and procedure for obtaining technical assistance and service.

General Hazards

Details risks including asphyxiation, hearing loss, moving parts, and hot surfaces during operation.

Explosion, Fire, and Trailer Hazards

Covers risks related to fuel, fire, and safe towing practices, including coupling and chains.

Electrical and Battery Hazards

Warns about electrocution risks from electrical contact and hazards associated with battery handling.

Fuel and Engine Safety

Addresses fuel hazards and critical safety precautions for operating the engine.

Operating Safety

Covers unit positioning, starting, and general operating safety precautions.

Raising and Lowering the Mast

Procedures for safely raising and lowering the mast, including warnings.

Service Safety and Towing

Details safety precautions for servicing the unit and safe towing practices.

Reporting Trailer Safety Defects

Information on reporting trailer safety defects to the NHTSA.

General Information

Specifications

Lists detailed technical specifications for different models including engine, generator, lighting, and trailer.

Unit Dimensions

Visual representation and measurements of the light tower unit.

Unit Serial Number Locations

Illustrates where to find unit ID and VIN tags for identification and service.

Component Locations

Diagrams showing the location of major components on the left and right sides of the unit.

Control Panel MLT4060 MVKV

Explains the functions of controls and indicators on the MLT4060MV and MLT4060KV control panel.

Control Panel MLT4080 KV

Explains the functions of controls and indicators on the MLT4080KV control panel.

Operation

Unit Setup

Step-by-step instructions for positioning and securing the light tower unit.

Prestart Checklist

Checklist for essential pre-operation checks before starting the unit.

Raising the Mast

Procedure for safely raising the mast, including checks for cables and electrical cords.

Starting the Unit

Guide on how to start the engine, including glow plug activation and potential issues.

Light Operation and Shutdown

Instructions for operating the lights, automatic shutdown features, and shutting down the unit.

Auxiliary Outlets, Wet Stacking, and Derating

Information on using auxiliary outlets, understanding wet stacking, and engine derating effects.

Lowering Mast and Towing

Procedures for lowering the mast (both normal and manual) and preparing the unit for towing.

Lifting the Unit

Steps for safely lifting the light tower using appropriate equipment.

Maintenance

Inspections and General Maintenance

Covers daily inspections, general care, cleaning, and preparing the unit for service.

Maintenance Schedules

Provides detailed maintenance schedules based on operating hours for different engine types.

Winch and Component Maintenance

Guidelines for winch operation, maintenance, and mechanical brake care.

Heater, Wheel Bearing, and Jack Maintenance

Maintenance procedures for optional hose heater, trailer wheel bearings, and leveling jacks.

Troubleshooting

General Troubleshooting

A guide to diagnose and solve common problems with the unit.

Troubleshooting Light Issues

Specific steps to resolve problems related to the mast lights and ballast indicators.

Wiring Diagrams

Mast and AC Wiring

Diagrams showing mast junction box connections and AC power distribution.

DC Wiring Schematics

Detailed DC wiring diagrams for Mitsubishi, Kubota engines, electric winch, and optional equipment.

Trailer Lights Wiring

Wiring diagram for the trailer's lighting system.

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