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General Monitors FL4000H User Manual

General Monitors FL4000H
72 pages
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The information and technical data disclosed in
this document may be used and disseminated
only for the purposes and to the extent
specifically authorized in writing by General
Monitors.
Instruction Manual 7-16
General Monitors reserves the right to change
published specifications and designs without
prior notice.
MANFL4000NH
Part No. MANFL4000NH
Revision N/7-16
MODEL FL4000H
Multi-Spectral Infrared
Flame Detector

Table of Contents

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General Monitors FL4000H Specifications

General IconGeneral
TypeFlame Detector
Operating Temperature-40°C to +85°C (-40°F to +185°F)
ApprovalsFM, ATEX, IECEx, CSA, CE
Operating Voltage18-32 VDC
CertificationsFM, ATEX, IECEx, CSA, CE
Sensor TypeFlame Detector
Target GasesHydrocarbon flames
Detection TechnologyMulti-spectrum IR (IR3)
Response Time≤ 5 seconds
Field of View90° vertical
Humidity0 to 95% RH (non-condensing)
Power Supply18-32 VDC
Outputs4-20 mA, Relays, RS-485, HART
EnclosureStainless steel
IP RatingIP66
Humidity Range0% to 95% RH, non-condensing
Enclosure RatingIP66

Summary

1.0 BEFORE INSTALLATION

1.1 System Integrity Verification

Verify system integrity before powering up the detector during installation.

1.2 Commissioning Safety Systems

Steps to commission safety systems, including wiring and connections.

1.3 Special Warnings

Crucial safety warnings regarding hazardous materials and equipment handling.

1.4 Glossary of Terms

Definitions of technical terms and abbreviations used in the manual.

2.0 PRODUCT OVERVIEW

2.1 General Description

Overview of the FL4000H Multi-Spectral Infrared Flame Detector's capabilities.

2.2 Features and Benefits

Key features and advantages of the FL4000H, like immunity and FOV.

2.3 Applications

Various industry applications where the FL4000H flame detector is suitable.

2.4 Principle of Operation

Explanation of how the FL4000H detects flames using IR sensors and ANN.

3.0 INSTALLATION

3.1 Unpacking the Equipment

Instructions for carefully unpacking and checking the FL4000H detector.

3.2 Required Tools

List of tools necessary for the proper installation of the FL4000H detector.

3.3 Detector Location Guidelines

Recommendations for optimal placement of the detector for effective flame detection.

3.4 Field Wiring Procedure

Step-by-step guide for connecting the detector's wiring in the field.

3.5 Detector Mounting and Installation

Procedures for physically mounting and installing the FL4000H detector.

3.6 Terminal Connections

Details on making electrical connections to the detector's terminal blocks.

3.7 Switch Selectable Options

How to configure detector settings using dipswitches.

3.8 Powering of the FL4000H

Instructions for connecting and powering up the FL4000H detector.

3.9 Power up Grounding of the Test and Relay Reset Lines

Procedures for grounding test and reset lines during power up.

4.0 MODBUS INTERFACE

4.1 Introduction

Introduction to the Modbus protocol for communicating with the FL4000H.

4.2 Communication Slave Address

How to set and manage Modbus slave addresses for the detector.

4.3 Baud Rate

Selectable baud rates for Modbus communication with the FL4000H.

4.4 Data Format

Configurable data formats for Modbus communication, e.g., 8-N-1.

4.5 Supported Function Codes

List of Modbus function codes supported by the FL4000H for communication.

4.6 Modbus Read Status Protocol (Query / Response)

Protocol for reading status information from the FL4000H via Modbus.

4.7 Modbus Write Command Protocol (Query / Response)

Protocol for writing commands to FL4000H registers via Modbus.

4.8 Exception Responses and Exception Codes

Handling and understanding Modbus exception responses and error codes.

4.9 Command Register Locations

Mapping of Modbus registers to specific commands and parameters for the FL4000H.

5.0 MAINTENANCE

5.1 General Maintenance

Routine maintenance recommendations for the FL4000H detector.

5.2 Cleaning the Sapphire Window

Procedures for cleaning the detector's optical window and reflector.

5.3 Sensitivity Check

Methods for verifying the detector's sensitivity using test equipment.

5.4 Storage

Guidelines for storing the FL4000H detector when not in use.

6.0 TROUBLESHOOTING

6.1 Troubleshooting Chart

A guide to diagnosing and resolving common problems with the FL4000H.

7.0 CUSTOMER SUPPORT

7.1 Other Sources of Help

Information on additional resources and documentation available for the FL4000H.

8.0 APPENDIX

8.1 Warranty

Details of warranty coverage and terms for the FL4000H detector.

8.2 Specifications

Technical specifications including system, mechanical, electrical, and environmental.

8.3 Regulatory Information

Approvals and certifications related to safety and environmental standards.

8.4 Response to False Stimuli

Information on the detector's immunity to various false alarm sources.

8.5 Spare Parts and Accessories

List of available spare parts and accessories for the FL4000H.

9.0 APPENDIX A

Quick Start Guide

Mounting and Wiring the Detector

Initial steps for mounting and wiring the FL4000H detector.

Applying Power to the Detector

Procedure for powering up the FL4000H detector and observing initial status.

Testing the Detector Using a Test Lamp

How to test the detector's functionality using a specialized test lamp.

About This Manual

Format Conventions

Explanation of formatting used for notes, cautions, warnings, and Modbus notations.

Other Sources of Help

Information on additional resources and documentation available for the FL4000H.

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