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General Monitors FL3100 User Manual

General Monitors FL3100
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Models FL3100/FL3101
UV/IR and UV only
Flame Detectors
The information and technical data disclosed
in this document may be used and
disseminated only for the purposes and to the
extent specifically authorized in writing by
General Monitors.
Instruction Manual 11/01
General Monitors reserves the right to change
published specifications and designs without
prior notice.
!"#$%&'(()&'('
Part No. MANFL3100/3101
Revision G/11-01

Table of Contents

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General Monitors FL3100 Specifications

General IconGeneral
Sensor TypeFlame Detector
Field of View90 degrees
Operating Temperature-40°C to +75°C (-40°F to +167°F)
Humidity0 to 95% non-condensing
Output4-20 mA
ApprovalsFM, ATEX, IECEx
CertificationsCE
Housing MaterialStainless Steel

Summary

Warranty

General Warranty Terms

Details warranty coverage for defects in workmanship and material for the Models FL3100/FL3101.

Installation and Maintenance Safety

Installation and maintenance must be performed by skilled personnel.

System Integrity Verification

Commissioning Safety Systems

Verifies wiring, connections, and mounting before power-up, and checks outputs after.

Periodic Field Device Testing

Outlines periodic testing and calibration procedures for field devices.

Periodic System Verification

Annual System Checks

Details annual verifications for wiring, connections, mounting, and system operation.

Quick Start Guide

Mounting and Wiring the Detector

Instructions for mounting the detector using swivel mount or bracket hardware.

Applying Power and Detector Testing

Describes startup sequence, LED indicators, and testing with TL100/TL103 lamps.

Product Description

General Description of Flame Detectors

Explains what fire is and the function of UV/IR and UV flame detectors.

Installation

Tools Required for Installation

Lists necessary tools for installation, including wrenches and screwdrivers.

Choosing Product Locations

Provides guidance on selecting optimal locations for detector installation.

Detector Mounting and Wiring

Details how to mount the detector and seal conduit entries.

Terminal Connections and Protection

Terminal Block Operation

Explains how to make wire connections to the terminal block.

Protection Circuits for Relay Contacts

Details protection circuits for relay contacts when switching AC/DC loads.

Alarm and Warning Relay Outputs

Describes the functionality and ratings of the Alarm and Warning relays.

Fault Relay and Alarm Reset Function

Details the Fault relay functionality and how to use the Alarm Reset terminal.

Alarm Test and Analog Output

Explains the Alarm Test terminal function and the 0-20mA analog output.

Cable Requirements and Power

Details cable specifications and power supply requirements.

MODBUS Interface and Grounding

Covers MODBUS interface connections and chassis ground.

Fire Card/Panel Connections

Explains wiring detectors to fire cards/panels.

Cable Termination and Safety

Non-Hazardous Area Cable Termination

Guidelines for terminating cables in non-hazardous areas, including grounding.

Operation

Pre-Operation Checklist

A checklist of items to verify before starting the system operation.

System Startup and Testing

Describes the process for powering up and testing the flame detectors.

User Selectable Options and Defaults

Explains how to configure detector settings using DIP switches.

Maintenance

General Maintenance Procedures

Outlines routine maintenance like sensitivity checks and cleaning.

Cleaning Lenses and Light Rods

Provides instructions for cleaning the detector's optical components.

Detector Sensitivity Check

Explains how to verify detector functionality and sensitivity.

TL100 UV Test Lamp Operation

Details the operation and charging of the TL100 UV test lamp.

TL103 UV/IR Test Lamp Operation

Describes the operation and recharging of the TL103 UV/IR test lamp.

Detector Storage Guidelines

Provides recommendations for storing the flame detectors.

Troubleshooting

Troubleshooting Introduction and Safety

Introduces the troubleshooting guide and highlights safety precautions.

Common Faults and Corrective Actions

Lists common problems, their causes, and recommended solutions.

Final Assembly Procedures

Details the steps for final assembly of the detector.

Customer Support

General Monitors Office Locations

Lists contact information for General Monitors' offices worldwide.

MODBUS Interface

MODBUS Baud Rate Configuration

Explains how to select and set the baud rate for MODBUS communication.

MODBUS Data Format

Details the selectable data formats for MODBUS communication.

MODBUS Read Status Protocol

Describes the query and response message structure for reading status.

MODBUS Write Command Protocol

Explains the query and response message structure for writing commands.

MODBUS Function Codes and Exceptions

Lists supported function codes and describes exception responses.

Exception Codes and Command Registers

Details exception codes and command register locations.

Operational Mode Command Register Details

Provides detailed information on command register parameters and their functions.

Analog, Mode, and Status Registers

Covers Analog, Mode, and Status/Error registers.

UV/IR Detection Registers

Explains the UV/IR Only detection registers.

Model Type and Software Revision Registers

Covers Model Type and Software Revision registers.

COPM Fault and EEPROM Override Registers

Details COPM Fault and EEPROM Override registers.

Options and Communication Settings

Describes Options, Comm 1 Address, Baud Rate, and Data Format settings.

Communication Data Format and Signal Count Registers

Details Comm 1 Data Format and UV/IR Signal Count registers.

Fault, Reset, Test, and Error Count Registers

Explains Fault Total, Remote Reset, Alarm Test, and error count registers.

Bus Activity and Communication Error Registers

Covers Bus Activity Rate and Communication Error registers.

Receive and CRC Error Registers

Details Receive Errors and RXD CRC Errors registers.

Overrun and Noise Flag Error Registers

Explains Overrun Errors and Noise Flag Errors registers.

Noise Flag and Framing Error Registers

Details Noise Flag Errors and Framing Errors registers.

Message Interval and Comm 2 Settings

Covers Message Interval, Comm 2 errors, address, and baud rate.

Comm 2 Data Format Settings

Details the Comm 2 Data Format settings.

Appendix

Principle of Operation

Explains the fundamental principles of UV and UV/IR flame detection.

UV/IR Flame Detector Operation

Details the operation of the UV/IR detector, including COPM and Alarm Test.

Specifications

System Specifications

Lists system specifications like application, detector location, and waterproof rating.

Field of View and Sensitivity

Provides data on detector field of view and sensitivity range.

Electrical and Relay Specifications

Details electrical specifications, supply voltage, and relay contact ratings.

Environmental, Approval, and Accessory Information

Covers environmental conditions, approvals, and accessories.

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