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GTH-636
Genie GTH-636 Maintenance Manual
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Main
tena
nce Man
ual
-
Tel
ehandl
ers
GTH-
636
This m
anual
includ
es de
tailed
procedures for e
ach
maintenance inspection.
GTH-
844
GTH-
1056
For Repair
procedures, Fault
Codes, Ele
ctrical and Hydraulic
Schemat
ics, r
efer to t
he
appropriate Service and Repair
Manual for your machine.
GTH-
1256
GTH-
1544
GTH-
5519
Refer to the
inside cov
er for
a list of
models
included in th
is manua
l.
Part N
o. 1272858
Rev A1
Sept
ember 2016
2
Table of Contents
Introduction
3
Models Included in this Manual
3
Identifying the Correct Procedure for Your Model
3
Find Additional Manuals for Your Model
3
Revision History
4
Safety Rules
6
Table of Contents
8
Specifications
11
Machine Specifications
11
Air Conditioner Refrigerant Specifications
12
September
12
Performance Specifications
13
September
14
Torque Specifications
15
Tires and Wheels
15
September
15
Powertrain Specifications
16
Operator and Maintenance Manuals
16
September
16
Deutz Engine Models
17
John Deere Engine Models
17
Perkins Engine Models
18
Transmission Specifications
19
Axle Specifications
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic Oil Specifications
23
Hydraulic Hose and Fitting Torque Specifications
26
Torque Procedure
27
September
27
Maintenance Procedures
29
Introduction
29
Section 3 Maintenance Procedures
29
Maintenance Schedule
31
Pre-Delivery Preparation Report
32
Scheduled and Programmed Maintenance Inspection Report
33
Commissioning Procedures
34
Perform 50 Hour Service
34
Perform Engine Maintenance - 50 Hours
34
Perform 150 Hour Service
35
Quarterly Maintenance Procedures
36
Check for Open Bulletins and Owner Registration
36
Battery Inspection
37
Inspect the Electrical Wiring
38
Check the Boom Wear Pads
39
Check the Exhaust System
41
Inspect the Tires, Wheels and Lug Nut Torque
41
Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension
42
Inspect the Fuel and Hydraulic Tank Cap Venting Systems
42
Visual Inspection of the Hydraulic Oil
44
Inspect the Engine Air Filter
45
Lubricate the Driveshaft
45
Inspect and Lubricate the Sequencing Chains
46
September
47
Annual Maintenance Procedures
48
Inspect the Forks
48
Adjust the Boom Sequencing Chains - GTH-636 and GTH-844
48
Adjust the Boom Sequencing Chains - GTH-1056
49
Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544
50
Replace Hydraulic Tank Return Filter Element
51
Replace the Cab Air Intake Filter Element (if Equipped)
51
Programmed Maintenance Procedures
52
P0-1 Lubricate the Boom
52
P0-2 Deutz Engine Maintenance - under 1000 Hours
53
P0-3 Perkins Engine Maintenance - under 1000 Hours
54
P0-4 John Deere Engine Maintenance - under 1000 Hours
55
P0-5 Axle Maintenance - under 1000 Hours
56
P0-6 Transmission Maintenance - under 1000 Hours
58
P1-1 Perform Engine Maintenance - 1000 Hours
59
P1-2 Performtransmission Maintenance - 1000 Hours
59
P1-3 Perform Axle Maintenance - 1000 Hours
60
P2-1 Perform Engine Maintenance - 2000 Hours
61
P2-2 Test or Replace the Hydraulic Oil
62
P3-1 Perform Engine Maintenance - 3000 Hours
63
P4-1 Perform Engine Maintenance - 4000 Hours
63
P6-1 Perform Engine Maintenance - 6000 Hours
64
P12-1 Perform Engine Maintenance - 12000 Hours
64
Other manuals for Genie GTH-636
Service Manual
196 pages
Service And Repair Manual
109 pages
4
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Genie GTH-636 Specifications
General
Operating Weight
6, 350 kg
Rated Lift Capacity
6, 000 lbs
Max Lift Height
36 ft
Lift Height
36 ft
Fuel Capacity
90 L
Weight
6, 350 kg
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