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GENMAX GM2000i - User Manual

GENMAX GM2000i
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USER MANUAL
FOR MODELS:
GM2000i
Digital Inverter Generator
1600 Running Watts | 2000 Peak Watts
R
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Summary

TECHNICAL SPECIFICATIONS

Neutral Floating

Explains generator neutral isolation and its effect on devices.

LIMITED WARRANTY

Warranty Coverage and Exclusions

Details warranty period, products covered, and specific exclusions.

Purchaser Responsibilities and Contact

Outlines buyer's duties and provides contact information for warranty inquiries.

SAFETY

Safety Definitions and Symbols

Explains safety terms (DANGER, WARNING, CAUTION, NOTICE) and defines safety symbols.

General Safety Rules

Provides essential guidelines for safe operation, including electrical and fuel hazards.

Safety Labels and Decals

Identifies and explains the meaning of safety labels and decals on the GM2000i model.

UNPACKING

Unpacking Instructions

Step-by-step guide for safely unpacking the generator and identifying included items.

FEATURES

Basic Inverter Features

Highlights key external features and components of the GM2000i inverter.

Control Panel Features

Details the functions and indicators of the inverter's control panel.

OPERATION

Before Starting the Inverter

Covers pre-operation checks including location, weather, surface, and load connection.

Powercord Usage and Inverter Paralleling

Provides guidance on extension cords and connecting multiple inverters for increased power.

Initial Oil Fill

Step-by-step instructions for adding engine oil to the inverter before the first use.

Adding Engine Fluids and Fuel

Instructions on checking and adding engine oil and gasoline, including safety precautions.

Starting the Inverter

Detailed procedure for safely starting the inverter, including pre-start checks and operation.

Stopping the Inverter and Resetting Breaker

Procedures for normal and emergency shutdown, plus how to reset the circuit breaker.

Using Efficiency Mode

Explains how to use the efficiency mode for fuel saving and optimal engine RPM.

MAINTENANCE

Maintenance Schedule and Precautions

Outlines periodic maintenance tasks and essential safety precautions before performing work.

Engine Oil Maintenance

Specifies recommended engine oil types and provides instructions for checking and adding oil.

Changing Engine Oil

Step-by-step guide for draining and refilling the engine oil.

Air Filter Cleaning

Initial steps for cleaning the air filter element.

Float Bowl Draining

Procedure for draining the fuel from the carburetor float bowl.

Completing Air Filter Cleaning

Continues the process of washing, rinsing, and drying the air filter element.

Spark Plug Maintenance

Guide for inspecting, cleaning, gapping, and replacing the spark plug.

Spark Arrestor Cleaning

Instructions for cleaning the spark arrestor screen to maintain exhaust system efficiency.

Inverter Cleaning and Storage Preparation

Procedures for cleaning the inverter and preparing it for long-term storage.

TROUBLESHOOTING

Engine Not Producing Output

Solutions for when the engine runs but there is no electrical output.

Engine Start or Running Issues

Diagnoses and remedies for problems with starting or keeping the engine running.

Inverter Stops or Runs Erratic

Addresses issues like the inverter stopping suddenly or running with unstable RPM.

GM2000 i SCHEMATICS

Electrical Schematics Overview

Diagrams showing the electrical connections of the generator's blocks and components.

Overview

This document is a user manual for the GENMAX GM2000i Digital Inverter Generator.

Function Description

The GENMAX GM2000i is a portable digital inverter generator designed to provide electrical power. It offers 1600 running watts and 2000 peak watts, making it suitable for consumer applications. The generator's stator winding is isolated from the frame and the AC receptacle ground pin, which means electrical devices requiring a connection between one conductor pin and the grounded receptacle pin may not function properly. It features an efficiency mode to minimize fuel consumption by sensing the load and adjusting engine RPM accordingly. The generator is equipped with safety features such as a low oil shutdown switch and an overload alarm.

Important Technical Specifications

  • Model Number: GM2000i
  • Running Watts: 1600
  • Peak Watts: 2000
  • Fuel Tank Size: 1.1 gallons
  • Rated Speed: 4500 RPM
  • Ignition Type: CDI
  • Spark Plug: A5RTC
  • Engine Displacement: 79.7 cc
  • Stroke x Bore: 48.6 x 43 mm
  • Oil Capacity: 0.09 gallons
  • Oil Type: 10W30
  • Rated Power: 1.6 kW
  • Rated Voltage: 120V
  • Rated Frequency: 60Hz
  • Rated Current: 8.3A
  • Power Factor: 1
  • Rated Ambient Temperature: 25°C
  • Outlets: 120-Volt, 20-Amp Duplex Outlet (NEMA 5-20R), USB Duplex (5V DC, 1A/2.1A)
  • Fuel Requirement: Unleaded gasoline only, maximum 10% ethanol added, 87 octane rating or higher.

Usage Features

The GM2000i inverter generator is designed for ease of use with several key features:

  • Fuel Cap and Vent: Allows opening the vent for engine operation and closing it when the engine is off.
  • Control Panel: Includes a reset breaker, various outlets, and warning lights for operational status.
  • Spark Plug Access Cover: Provides easy access for spark plug servicing.
  • Recoil Handle: Used to manually start the engine.
  • Fuel Switch: Controls the fuel supply to the engine.
  • Engine Service Panel: Removable panel for engine maintenance access.
  • Muffler and Spark Arrestor: Reduces noise and prevents sparks from exiting the muffler. Requires cooling down before contact.
  • Engine Cooling Vents: Facilitate airflow to regulate engine temperatures.
  • Recoil Handle Protective Cover: Prevents damage to the inverter body from the pull cord wire.
  • 120-Volt, 20-Amp Duplex Outlet (NEMA 5-20R): Capable of carrying a maximum of 20 amps.
  • USB Duplex: Provides 5V DC power at 1 amp and 2.1 amps.
  • Reset Breaker: Trips if the inverter is overloaded, stopping output but allowing the engine to continue running. Requires unplugging devices, reducing load, and pushing the breaker to reset.
  • Efficiency Mode Switch: When ON, the engine senses the load and runs at a slower RPM to save fuel.
  • Ground Terminal: Used for external grounding of the inverter.
  • Low Oil Alarm: Indicates low engine oil level.
  • Overload Alarm: Indicates the inverter is overloaded.
  • Output Indicator: Lights up when the inverter is ready for use.
  • AC Breaker: Trips to block current if the inverter is overloaded.
  • Parallel Connectors: Used to connect two same-type generators with special paralleling cords to increase AC power output. These are for communication between inverters, not direct AC power output. Paralleling cords must be purchased separately and approved by a certification body.
  • CO Alarm: A flashing red light indicates dangerous levels of carbon monoxide, prompting immediate evacuation and moving the generator to a well-ventilated area. A flashing yellow light indicates a carbon monoxide sensor malfunction requiring service.
  • Choke Switch: Used for cold starts to improve engine performance by partially closing the air inlet. Should be fully open during normal operation.
  • Engine Switch: Press ON to start the engine, press OFF to turn it off.

Starting the Inverter: Before starting, ensure the inverter is on a level, dry surface, outdoors, and at least 6 feet (1.8 m) away from buildings or combustible materials. Verify engine oil is filled, and no loads are connected. The inverter should be properly grounded. To start, flip the oil switch to "ON" choke, pull out the choke, and then firmly pull the recoil handle with a rapid motion.

Stopping the Inverter: For normal shutdown, remove all connected loads, allow the inverter to run at "no load" for a few minutes to stabilize temperatures, then turn OFF the oil switch and the main switch. After cooling, turn the ventilation knob on the fuel tank cap to OFF. In an emergency, move the engine control switch to the OFF position immediately.

Inverter Paralleling Operation: Only use GENMAX paralleling cords. Ensure both inverters are off and cord switches are OFF before connecting. Start one inverter, wait for the output ready light, then turn both cord switches to ON. Start the second inverter and wait for its output ready light before connecting loads. To stop, unplug loads, turn both cord switches to OFF, and unplug the cord from each inverter.

Maintenance Features

Regular maintenance is crucial for the inverter's longevity and proper operation. The manual provides a schedule for owner-performed maintenance:

Maintenance Schedule (Owner Performed):

  • Before Every Use:
    • Engine Oil: Check Level
    • Cooling Features: Check/Clean
    • Air Filter: Check
  • After First 20 Hours or First Month of Use:
    • Engine Oil: Change
  • After 50 Hours of Use or Every 3 Months:
    • Air Filter: Clean (more frequently if operating in dry and dusty conditions)
  • After 100 Hours of Use or Every 6 Months:
    • Spark Plug: Check/Clean
    • Spark Arrestor: Check/Clean
  • After 300 Hours of Use or Every Year:
    • Air Filter: Replace
    • Spark Plug: Replace

Engine Oil Maintenance: Only use 4-stroke/cycle engine oil, specifically SAE 5W-30, SAE 10W-30, or SAE 15W-40 depending on ambient temperature (refer to Figure 11 in the manual). Synthetic oil is an acceptable substitute. Engine oil must be checked and added on a flat, level surface to ensure accurate readings. Overfilling can cause serious engine damage. The engine is equipped with a low oil shutdown switch to prevent damage.

Adding Engine Oil: To add oil, remove the engine oil fill/drain plug service panel, clean the area, remove the plug, and slowly pour the specified oil using a funnel until it reaches the correct level (not higher than the fill plug).

Changing Engine Oil: Stop the engine and allow it to cool. Remove the engine service panel and place an oil pan under the oil fill/drain plug. Tilt the inverter to drain the oil completely. Refill with new oil as per the "Adding Engine Oil" instructions. Dispose of used oil responsibly according to EPA guidelines.

Air Filter Maintenance: Clean the air filter every 50 hours of use or 3 months (more often in dusty conditions). Turn off the inverter and let it cool. Remove the engine service panel, unscrew the air cleaner cover, and remove the foam element. Wash the foam element in a solution of household detergent soap and warm water, squeezing gently (do not twist or tear). Rinse in clean water, dry thoroughly, and reinstall. Never use gasoline or other flammable solvents to clean the air filter.

Draining the Float Bowl: Remove the engine service panel to access the carburetor. Locate the clear plastic hose from the float and place a container underneath. Loosen the float bowl drain screw until fuel drains. Allow complete drainage, then tighten the screw. Dispose of fuel responsibly.

Spark Plug Maintenance: Check and clean the spark plug every 100 hours or 6 months, and replace it every 300 hours or year. Stop the inverter and let it cool. Slide off the spark plug access cover and firmly pull the boot directly away from the engine (avoid side load). Clean around the spark plug, then remove it using the provided socket wrench. Inspect for cracks, chips, or excessive wear. The spark plug gap should be 0.032 inches (0.80 mm). Replace if faulty. When reinstalling, hand-thread the plug until it bottoms out, then tighten with the wrench. Ensure the boot fully engages the tip.

Cleaning the Spark Arrestor: Check and clean the spark arrestor every 100 hours or 6 months. Stop the inverter and let it cool. Remove the muffler cover screws. Loosen the clamp holding the spark arrestor, slide off the band clamp, and pull the screen off the exhaust pipe. Use a wire brush to remove dirt and debris. Replace the screen if it shows signs of wear. Reinstall in reverse order.

Cleaning the Inverter: Inspect and clean the inverter before every use. Ensure all engine air inlet and outlet ports are free of dirt and debris to prevent overheating.

Storage: Before storing, clean the inverter. Siphon all gasoline from the fuel tank. Run the engine until all remaining fuel in the lines and carburetor is consumed and the engine shuts off. Drain any remaining fuel from the float bowl. Change the oil. Remove the spark plug, add about 1 tablespoon of oil into the opening, and slowly pull the recoil handle to distribute the oil and protect the cylinder wall. Replace the spark plug. Store the inverter in a clean, dry place. Never store with fuel indoors or in a poorly ventilated area near ignition sources.

GENMAX GM2000i Specifications

General IconGeneral
BrandGENMAX
ModelGM2000i
CategoryPortable Generator
LanguageEnglish

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