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Gentex HGU-55/P - User Manual

Gentex HGU-55/P
70 pages
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Operation and Maintenance Instructions
with Illustrated Parts Breakdown
Lightweight HGU-55/P
Helmet Assembly
© 2011 Gentex Corporation
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Summary

CHAPTER 1: INTRODUCTION AND GENERAL INFORMATION

1-1. GENERAL

Provides an overview of the helmet and maintenance requirements.

1-2. HELMET DESCRIPTION

Details the features, protection, and communication capabilities of the helmet.

1-3. HELMET COMPONENTS

Lists and describes the various parts and subassemblies comprising the helmet.

1-4. EQUIPMENT, TOOLS, AND MATERIALS NEEDED

Lists the necessary equipment, tools, and consumable materials for helmet use and maintenance.

CHAPTER 2: HELMET PREPARATION AND OPERATION

2-1. GENERAL

Outlines the tasks involved in preparing the helmet for use and its operation.

2-2. HELMET FITTING

Provides essential instructions for achieving a safe and comfortable helmet fit.

2-2.1. Determining Helmet Size

Explains how to measure head dimensions to select the correct helmet size.

2-2.2. Fitting the TPL, SCL, or XLiner

Details the procedure for installing and fitting internal helmet liners for optimal comfort.

2-2.3. Checking Helmet Fit and Operation

Guides on verifying the helmet's proper fit, adjustment, and overall functionality.

2-3. BAYONET RECEIVER INSTALLATION

Instructions for installing bayonet receivers for oxygen mask attachment.

2-3.1. Installing Standard Bayonet Receivers

Step-by-step guide for fitting standard bayonet receiver kits to the helmet.

2-3.2. Installing Anti-Snag Receiver Spacer Kit

Procedure for installing anti-snag spacer kits to prevent receiver snagging on objects.

2-4. OPERATION

Summarizes the key operational tasks for donning, adjusting, and using the helmet.

2-4.1. Donning Helmet

Instructions on how to properly put on and wear the helmet.

2-4.2. Fastening Chin Strap

Details on securing the chin strap for optimal fit and safety during flight.

2-4.3. Operating Visor

Steps for raising, lowering, and adjusting the helmet's visor for optimal visibility.

2-4.4. Connecting Mask Microphone Cord to Helmet Connector

Procedure for connecting the communication system's microphone cord to the helmet.

CHAPTER 3: HELMET MAINTENANCE

3-1. GENERAL

Provides an overview of helmet maintenance tasks, including inspection, cleaning, and repair.

3-2. INSPECTIONS

Outlines procedures for inspecting the helmet to ensure its serviceability and safety.

3-2.1. Inspection Upon Receipt

Steps for inspecting the helmet immediately after receiving it.

3-2.2. Pre-Flight Inspection

Daily checks to ensure the helmet is in safe and operational condition before flight.

3-2.3. Post-Flight Inspection

Procedures for inspecting the helmet after completion of flight operations.

3-2.4. Periodic Inspection

Guidelines for regular, scheduled inspections by certified technicians.

3-3. CLEANING

Instructions for cleaning helmet components to maintain hygiene and serviceability.

3-4. REPLACEMENT OF COMPONENTS

Detailed procedures for replacing various defective or worn helmet components.

3-4.1. Replacement of Jack Holder

Steps to replace the audio jack holder on the helmet.

3-4.2. Replacement of Earseals

Guide for replacing the earseals that provide sound attenuation.

3-4.3. Replacement of Earcups or Earphones

Instructions for replacing the earcup assemblies or the earphones within them.

3-4.4. Replacement of Cable

Procedure for replacing the audio or communication cable.

3-4.5. Replacement of Bayonet Receivers

Refers to installation sections for bayonet receiver replacement procedures.

3-4.6. Replacement of TPL, SCL, or XLiner

Directs users to specific technical publications for liner replacement.

3-4.7. Replacement of Energy-Absorbing Liner

Steps for removing and installing the helmet's impact-absorbing liner.

3-4.8. Replacement of Integrated Chin;Nape Strap Assembly

Procedure for replacing the chin and nape strap assembly for secure fitting.

3-4.9. Replacement of Visor

Instructions for removing and installing replacement visors onto the helmet.

3-5. PAINTING

Covers procedures for painting the helmet shell and bayonet receivers.

3-5.1. Painting Helmet Shell

Steps for touching up, repairing, and refinishing the helmet shell's paint.

3-5.2. Painting Chrome Bayonet Receivers

Procedure for painting bayonet receivers to a dull gray finish for reduced reflection.

CHAPTER 4: REPLACEMENT PARTS AND OPTIONAL ITEMS

4-1. ILLUSTRATED PARTS BREAKDOWN

Lists and illustrates all available replacement parts for the HGU-55/P helmet assembly.

4-2. OPTIONAL ITEMS

Lists optional components and accessories available for enhanced helmet functionality.

4-2.1. Additional Components

Details optional components such as comfort liners and specialized chin strap pads.

4-2.2. Alternate Helmet Configurations

Describes pre-configured helmet variations for specific operational needs.

Gentex HGU-55/P Specifications

General IconGeneral
BrandGentex
ModelHGU-55/P
CategoryMotorcycle Accessories
LanguageEnglish

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