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Gerima SMA 30-p 62 User Manual

Gerima SMA 30-p 62
40 pages
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1 V01_157_01.01.2014.ENG
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SMA30P62
Starngwiththemachineidencaonnumber
1115700013
GERIMASMA30P62
OperangManual
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Gerima SMA 30-p 62 Specifications

General IconGeneral
BrandGerima
ModelSMA 30-p 62
CategoryPower Tool
LanguageEnglish

Summary

Quick Reference Guide

Working Direction

Instructions for the correct direction of machine movement during operation.

Adjusting Bevel Height

Step-by-step guide on how to set the bevel height using scales.

Changing Milling Head

Procedure for replacing the milling head assembly on the machine.

Changing Indexable Inserts

Detailed steps for replacing the cutting inserts on the milling head.

Safety Information

General Safety Information

Essential safety precautions and guidelines for operating the machine safely.

Specific Safety Instructions

Detailed warnings and cautions for specific risks like hand injury and hot chips.

Machine Description and Data

Functional Components

Identification and description of the machine's main parts and their functions.

Intended Use

Specifies the approved applications and materials for the GERIMA SMA 30-P.

Technical Data

Key specifications and performance data for the GERIMA SMA 30-P machine.

Noise Emissions and Vibrations

Noise Emission Values

Measured noise levels according to DIN EN 60745-1 standard.

Vibration Values

Measured vibration emission values for different work processes.

On-Time and Overload Prevention

Power-On Time Guidelines

Information on recommended operating periods based on material strength to prevent overheating.

Preventing Machine Overload

Advice on preventing machine overload and damage from improper use.

Machine Adjustments

Adjusting Bevel Height

Detailed instructions on setting the bevel height with reference scales.

Indexable Inserts for Bevel Milling

Information on eight-fold indexable cutting inserts and their types for beveling.

Adjusting Indexable Cutting Inserts

Procedure for adjusting and indexing cutting inserts for optimal use.

Insert Positioning on Milling Head

Guidance on fitting inserts with different guide bearings for various bevel widths.

Indexable Inserts for Radius Milling

Details on indexable inserts used for radius milling operations.

Radius Milling Inserts RM 2 and RM 3

Information on radius milling inserts and their indexing capabilities.

Milling Head and Insert Configurations

Overview of milling head compatibility with guide bearings and inserts for bevel/radius.

Adjusting Radii

Guide on setting the guide plate correctly for radius formation.

Notes on Radius Milling

Important considerations for guide bearings and workpiece alignment in radius milling.

Machine Operation

Working with the Bevelling Machine

General guidance and safety for operating the bevelling machine.

Motor Starts and Workpiece Machining

Procedure for starting the motor and machining the workpiece correctly.

Two-Handed Operation and Clamping

Emphasis on safe handling with two hands and secure workpiece clamping.

Maintenance

Maintenance Precautions and Hazards

Warnings about blunt tools, improper repairs, and hot cutting inserts during maintenance.

Maintenance Plan

Schedule and procedures for servicing different machine parts.

Service Procedures

Detailed steps for lubrication, motor lamination replacement, and guide plate unit maintenance.

Replacing Milling Head and Guide Bearing

Procedure for Replacing Milling Head and Guide Bearing

Step-by-step guide for safely removing and installing the milling head and guide bearing.

Changing the Guide Bearing

Instructions for replacing the guide bearing on the milling head.

Changing Indexable Cutting Inserts

Procedure for replacing the indexable cutting inserts.

GERIMA Spare Parts

Milling Head MH-45/R2-L-B33.1

Details on the MH-45/R2-L-B33.1 milling head and its compatible accessories.

Guide Bearings for Milling

Information on large and small guide bearings for specific milling applications.

Milling Head MH-R4-L-B34.1

Details on the MH-R4-L-B34.1 milling head for 4mm radius milling.

Consumables

Consumables Overview and Order Numbers

List of consumable parts, their types, coatings, and order numbers.

Spare and Wear Parts

Mechanical Parts List

Detailed list of mechanical spare parts with exploded drawing numbers and quantities.

Spare Parts - Pneumatic Drive

Pneumatic Drive Unit Parts List

List of spare parts for the pneumatic drive unit, including order numbers.

Pneumatic Drive Components

Further listing of spare parts for the pneumatic drive unit.

Additional Pneumatic Drive Parts

Details on more spare parts for the pneumatic drive, including quantities.

Air Intake and Body Housing Parts

Specific spare parts related to the air intake and body housing of the pneumatic drive.

Guarantee Information

Machine Warranty and Coverage

Details of the 12-month warranty period and conditions for claims.

Warranty Exclusions and Service Terms

Information on warranty exclusions, service costs, and repair procedures.

EC Declaration of Conformity

Declaration of Conformity Statement

Statement confirming the equipment's compliance with EC Machinery Directive.