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Gerima SMA 40 BER-23.G1 - User Manual

Gerima SMA 40 BER-23.G1
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SMA 40 BER
-23.G1 / 01.01.2021 / V 01.01
-ENG
©
Operating manual
Hand-held beveling machine
SMA 40 BER-23.G1
Operating manual
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Summary

Imprint

Foreword

Operating Issues

Questions regarding use or operation of the machine, seeking specialist support.

Servicing and Repair Issues

Claims, repairs, or spare parts orders.

Sales

Contact for purchasing additional machines.

Signs and Symbols

General Safety Information

Guide on reading the manual and understanding symbols for safety.

Warning Symbols

Explains danger, electric shock, entanglement, restart lock, and stop symbols.

Protective Equipment Symbols

Symbols for ear, eye, hand protection, and safety shoes.

Technical Specification

Technical Data

Details on dimensions, weight, power, and speed.

Noise Emission

Sound power level measurement and workplace sound pressure level.

Allowed Materials and Formats

Workpiece thickness and bevel width for different materials.

Shipment Contents

List of items included with the basic machine.

Power-on Time (POT)

Guidelines for machine usage duration to prevent overheating.

Basic Safety Instructions

Operator Duties and Responsibilities

Operator's duty for safe operation, maintenance, and protective equipment.

Operator Qualifications and Protection

Requirements for trained personnel and safe workplace practices.

Operator Safety Checklist

Pre-operation checks for guards, clothing, and understanding instructions.

Special Qualifications Required

Lists activities needing specific expertise like commissioning or repair.

Protective Clothing Requirements

Mandates ear protection, safety goggles, gloves, and shoes.

Hot Metal Chips Hazard

Warning about ejected hot chips during high-speed operation.

Improper Use Hazards

Risks from incorrect operation, touching tools, or working overhead.

Damage Prevention

Avoiding damage from worn parts, cable management, collisions, and using genuine parts.

Power Supply Safety

Voltage checks, qualified electrical work, and RCD usage.

Pre-Start Safety Checks

Verifying equipment, checking for damage, and clearing work area.

Normal Operation Safety

Rules for workstation, two-handed control, and not disabling safety devices.

Maintenance and Service Safety

Procedures for safe maintenance, power disconnection, and spare parts.

Machine Hazard Points

Specific warnings about the milling head and moving parts.

Servicing and Fault Elimination Safety

Ensuring qualified staff, correct procedures, and securing equipment.

Consequences of Non-Observance

Risks of injury and damage from ignoring safety guidelines.

Machine Modifications

Prohibition of unauthorized alterations without manufacturer consent.

Intended Use

Cleaning and Disposal

Handling of substances and machine cleaning procedures.

Machine Noise

Noise level exceeding 84 dB (A) requires ear protection.

Residual Risks

Awareness of potential hazards like operator reaching into the cutting area.

Permitted Applications

Specifies compatible materials and types of work for the machine.

Settings

Replacing Components

Step-by-step guide for replacing carbide inserts, guiding roll, and milling head.

Setting the Bevel Length

Instructions for adjusting the guide plate for desired bevel length.

Adjusting the Radii

How to adjust the guiding plate for radius settings.

Notes on Radius Milling

Tips for achieving correct radius and smooth transitions.

Operating Mode

General Operation Safety

Emphasizes two-handed operation and keeping hands away from machining point.

Workpiece Clamping

Importance of securely clamping workpiece for safety and longevity.

Starting and Machining

Procedures for starting the motor, machining, and turning off.

Consumables

Carbide Inserts Overview

Table listing carbide inserts, their applications, and order numbers.

Maintenance

Maintenance Plan

Schedule and type of maintenance for different parts.

Service Procedures

Detailed steps for re-greasing, cleaning ventilation slots, and guide plate maintenance.

Disposal of Components

Guidelines for disposing of machine parts and materials.

Technical Documentation

Guarantee

EC Declaration of Conformity

Gerima SMA 40 BER-23.G1 Specifications

General IconGeneral
BrandGerima
ModelSMA 40 BER-23.G1
CategoryTools
LanguageEnglish

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