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gledhill BoilerMate A-Class OV SOL Series User Manual

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48 pages
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Design, Installation
& Servicing
Instructions
Model Numbers
BMA 215 OV-SOL
BMA 225 OV-SOL
BMA 235 OV-SOL
BMA 245 OV-SOL
BMA 265 OV-SOL
BMA 285 OV-SOL
All models comply with the water heater manufacturers
specification for integrated thermal stores
An open vented central heating
and mains pressure hot water
supply appliance with a thermal
store designed specifically for use
with solar energy
ISSUE 5: 06-08

Table of Contents

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gledhill BoilerMate A-Class OV SOL Series Specifications

General IconGeneral
TypeThermal store
MaterialStainless steel
Maximum working pressure3 bar
Maximum temperature85°C
InsulationPolyurethane foam
Heating sourceSolar
Warranty2 years

Summary

DESIGN

Introduction and Compliance

Overview of the appliance, installation standards, and suitability.

System Schematics and Operation

Diagrams illustrating system principles and appliance operation.

Appliance Features and Regulations

Details on water hardness, controller functions, and backup systems.

Standard and Optional Equipment

Lists of standard and optional components included with the appliance.

Technical Data and Specifications

Table detailing model specifications, weights, and performance metrics.

Appliance and Cupboard Dimensions

Physical dimensions of the appliance and required cupboard space.

Connection Details and Diagrams

Pipework connection details for 215, 225, and 235 model variants.

Connection Details for Larger Models

Pipework connection details for 245, 265, and 285 model variants.

Front Panel Control Interface

Description of the user interface, display windows, and controls.

Sensor Data and Clock Functionality

Explanation of sensors, symbols, and the 2-channel digital clock.

Appliance Control Board Operations

Details on the appliance control board and type selection.

Fault Code Interpretation

Table of common fault codes and their meanings for diagnosis.

Hot and Cold Water System Layout

Schematic layout of the hot and cold water system.

Water System Pipe Sizing and Materials

Recommendations for pipe sizing, materials, and fittings.

Heating System Overview and Configuration

Schematic layout and general operation of the heating system.

Heating System Pipe Sizing and DHW Capacity

Pipework sizing for heating and domestic hot water allowances.

Boiler Installation Configurations

Guidance on boiler placement below or above the BoilerMate.

Solar System Integration and Expansion Vessels

Schematic for solar system and expansion vessel sizing.

'Switch' Backup System Operation

Details on the operation of the emergency electric backup system.

INSTALLATION

Site Requirements and Handling

Cupboard preparation, electrical supply, and appliance lifting.

Connection and Wiring Arrangements

Pipework connections and electrical wiring diagrams.

Specific Installation Notes

Guidance on cisterns, vents, frost protection, and zoned systems.

COMMISSIONING

System Preparation and Water Treatment

Procedures for system cleansing, inhibitor, and powerflushing.

Commissioning Procedures

Steps for commissioning boiler, primary, space, DHW, and solar systems.

Installer Handover and Documentation

Instructions for user handover and completion of logbooks.

SERVICING

Annual Servicing and Component Checks

Guidance on annual checks and component replacement.

Short Parts List

List of components, suppliers, and stock codes.

Fault Finding and Troubleshooting

Common issues, diagnostic checks, and problem resolution.

APPENDIX A

Water Savings and Flow Regulators

Information on water savings using flow regulators for taps and showers.

APPENDIX B

Manifold System Configurations

Details on manifold types, outlet counts, and flow regulators.

Manifold Pipe Length Calculations

Tables for calculating equivalent pipe lengths for copper and plastic.

APPENDIX C

Benchmark Guidance on Water Treatment

Notes on inhibitor, scale protection, and building regulations.

APPENDIX D

Manual Handling of Appliance Products

Safe lifting procedures, team lift guidance, and risk assessment.

TERMS AND CONDITIONS

Conditions of Sale and Guarantee Terms

Details on price, specification, payment, and delivery terms.

Liability, Warranty Exclusions, and Risk

Information on company liability, warranty exclusions, and risk.

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