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gledhill BOILERMATE OV PP User Manual

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WWW.GLEDHILL.NET
ONE NAME. EVERY SOLUTION.
BOILERMATE
INCLUDING SP, SP PRE-PLUMBED AND OV
PRE-PLUMBED
MAINS PRESSURE HOT WATER THERMAL STORE
FOR USE WITH DOMESTIC AND CENTRAL PLANT BOILERS
INSTRUCTION MANUAL
DESIGN, INSTALLATION & SERVICING
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gledhill BOILERMATE OV PP Specifications

General IconGeneral
Brandgledhill
ModelBOILERMATE OV PP
CategoryWater Heater
LanguageEnglish

Summary

DESIGN

INTRODUCTION

Guidance on product selection, regulations, and environmental considerations.

PRODUCT SPECIFICATION

OV PP Components

Details of the factory-fitted components for the BoilerMate OV Pre-Plumbed.

OV PP Technical Specification

Technical data and performance metrics for the BoilerMate OV Pre-Plumbed.

SP Components

Details of the factory-fitted components for the BoilerMate SP.

SP Technical Specification

Technical data and performance metrics for the BoilerMate SP.

SP PP Components

Details of the factory-fitted components for the BoilerMate SP Pre-Plumbed.

SP PP Technical Specification

Technical data and performance metrics for the BoilerMate SP Pre-Plumbed.

TRANSPORTATION

Lifting and Handling

Guidance on safe manual handling, lifting procedures, and individual capability.

INSTALLATION

Hot And Cold Water

Details on mains water supply, pressures, and inline strainers for hot and cold water.

Pipe Sizing / Materials / Push Fit

Recommendations for pipework sizing, materials, and push-fit connections.

Secondary Circulation

Guidance on implementing secondary circulation for hot water draw-off.

Showers

Recommendations for shower valve selection and pipework for mains pressure systems.

Domestic Hot Water Controls Wiring

Wiring diagram for domestic hot water control sensors and components.

DHW Performance Test Flow Rates (OV PP)

Graphs showing DHW performance test results for OV PP models.

DHW Performance Test Flow Rates (SP & SP PP)

Graphs showing DHW performance test results for SP/SP PP models.

Central Heating Systems

Information on sealed and open vented systems for central heating.

Pumps Supplied With BoilerMate Products

Details of pumps supplied with the BoilerMate products, including part codes and specifications.

Pump Curves

Graphical representation of pump performance curves for various settings.

Automatic Bypass Valve

Information on setting the automatic bypass valve for optimal system performance.

BoilerMate OV PP Plumbing Schematic

Diagram illustrating the typical plumbing arrangement for the OV PP model.

BoilerMate SP Plumbing Schematic (Open vented)

Diagram for the SP model in an open vented heating system.

BoilerMate SP Plumbing Schematic (Sealed)

Diagram for the SP model in a sealed heating system.

BoilerMate SP PP Plumbing Schematic

Diagram illustrating the plumbing for the SP PP model.

District Heating Systems

Guidance on installing BoilerMate SP in district heating systems.

BoilerMate OV PP - 1 Zone Controls Schematic

Wiring diagram for a 1-zone control system for the OV PP model.

BoilerMate OV PP - 2 Zone Controls Schematic

Wiring diagram for a 2-zone control system for the OV PP model.

BoilerMate SP - 1 Zone Controls Schematic

Wiring diagram for a 1-zone control system for the SP model.

BoilerMate SP PP - 2 Zone Controls Schematic

Wiring diagram for a 2-zone control system for the SP PP model.

CH Control and Thermal Store Charging

Explanation of central heating controls and thermal store charging.

Immersion Heater

Details on the installation, wiring, and function of the immersion heater.

Kits

List of available kits for the BoilerMate products with part codes.

COMMISSIONING

Commissioning and Installation Checks

Steps for commissioning the system and performing installation checks.

Control System Checks

Verifying the operation of the store thermostat and immersion thermostat settings.

SERVICING AND MAINTENANCE

Short Parts List

A list of common spare parts with their stock codes for BoilerMate products.

Annual Servicing

Guidance on the necessity and process for annual servicing of the BoilerMate.

Changing Components

Instructions on how to change faulty components and obtain replacements.

Circulating Fluid In Thermal Store Pipework

Checks for circulating fluid, servicing valves, and feed/expansion tank filling.

Cold Mains Water Supply Checks

Checks for cold mains supply, hot taps, flow rates, and strainers.

Test Equipment

Lists required test equipment and suggests suitable multi-meters for PCB checks.

Check Inputs to PWM Controller PCB

Procedure for checking temperature and flow sensor inputs to the PWM controller.

Check Outputs from PWM Controller PCB

Procedure for verifying PWM pump power, frequency, and duty cycle outputs.

Check Pump Electrical Circuits

Troubleshooting guide based on LED status, pump operation, and power supply.

Check Plumbing Components

Checks for inline filter, thermal store return check valve, and servicing valves.

Faults, Causes, and Remedies

Table detailing common faults, their causes, and remedies for the pump.

Manual Pump Restart

Procedure for manually restarting the pump after a fault.

APPENDIX

Appendix A: Water Savings and Flow Regulators

Information on water savings and flow regulators for taps and showers.

Appendix B: Inhibitor and Scale Protection

Guidance notes on inhibitor and scale protection for heating and hot water systems.

Terms and Conditions

Legal terms of sale, guarantee conditions, and product liability.

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