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GMC 1 Series User Manual

GMC 1 Series
204 pages
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GMC 1 Series Specifications

General IconGeneral
BrandGMC
Model1 Series
CategoryEngine
LanguageEnglish

Summary

General Information

The GM 2-Cycle Diesel Engine

Overview of the engine type, its operating principle, and basic components.

GM Diesel Engine Data

Key specifications and identification data for GM diesel engines.

General Specifications

Lists overall technical specifications and measurements for the engine series.

Maximum Engine RPM

Details maximum allowable engine RPM for various operating conditions.

Basic Engine Overhaul

Cylinder Block

Covers the cylinder block, its construction, disassembly, cleaning, and testing.

Cylinder Liners

Details maintenance, cleaning, removal, and installation of cylinder liners.

Crankshaft and Main Bearings

Focuses on crankshaft and main bearing inspection, removal, and installation.

Flywheel and Clutch Pilot

Explains maintenance, removal, and installation of the flywheel and clutch pilot.

Pistons and Connecting Rods

Covers piston, pin, and ring procedures, plus connecting rod assembly and maintenance.

Gear Train

Gear Train

Describes the gear train system, including components and timing.

Camshaft and Balance Shaft

Details the camshaft and balance shaft system, their maintenance, and installation.

Cylinder Head

Cylinder Head

Overview of the cylinder head, its components, and servicing procedures.

Valve and Injector Mechanism

Explains the valve and injector operating mechanisms, including adjustments and maintenance.

Exhaust Manifold

Covers the removal, installation, and related procedures for the exhaust manifold.

Engine Timing and Balance

Engine Timing

Procedures for checking and adjusting engine timing for various models.

Engine Balance

Explains the principles of engine balance and the function of counterweights.

Lubrication System

Circulation and Distribution

Details the flow of oil through the engine lubrication system.

Oil Pump

Covers oil pump construction, disassembly, inspection, and installation.

Oil Cooler

Explains the function, cleaning, and removal of the oil cooler system.

Fuel System

Fuel Oil Characteristics

Details fuel oil properties like Cetane number and viscosity for engine performance.

Fuel Injectors

Covers injector operation, mounting, testing, and troubleshooting.

Fuel Pump

Details fuel pump operation, testing, repair, and replacement procedures.

Diagnosis and Trouble Shooting

Testing and Diagnosis

Outlines methods for testing engine components and diagnosing operational issues.

Hard Starting

Lists common causes and remedies for engine starting difficulties.

Abnormal Engine Operation

Discusses various abnormal engine operations and their potential causes and remedies.

Special Tools

Special Tools

Lists specialized tools required for engine maintenance and repair.

Specifications

Fits, Tolerances and Service Specifications

Provides detailed fits, tolerances, and service specifications for all engine components.

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