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Godiva PowerFlow 17/10 User Manual

Godiva PowerFlow 17/10
424 pages
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Portable Fire Pump
Workshop Manual
Publication: GP/291
Issue 4, January 2016

Table of Contents

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Godiva PowerFlow 17/10 Specifications

General IconGeneral
BrandGodiva
ModelPowerFlow 17/10
CategoryWater Pump
LanguageEnglish

Summary

SAFETY RELEVANT DATA

Training

ESSENTIAL that pumps are operated ONLY by TRAINED PERSONNEL.

Safety Points

Notes on operating the machinery safely, including warnings.

GENERAL DATA

Engine

Details of the engine type, power, capacity, ignition, spark plugs, lubrication and service fill.

Pump

Technical specifications for pump output, flow, discharge pressure, priming, dimensions, and operating conditions.

MAJOR COMPONENTS AND CONTROLS 17/10 AND 12/10 MODELS

General Arrangement - Left Hand View (from front)

Diagram and list identifying major components on the left side of the pump.

General Arrangement - Right Hand Side (from rear)

Diagram and list identifying major components on the right side of the pump.

General Arrangement – Controls and instruments

Diagram and list identifying the pump's controls, gauges, and warning lights.

ENGINE FLUIDS

MAINTENANCE SCHEDULE

MAINTENANCE OPERATIONS

Coolant Change

Detailed steps for draining and changing the engine coolant.

Change Engine Oil and Filter

Steps for changing the engine oil and replacing the oil filter.

Pump Tests

FAULT TRACING

WORKSHOP MANUAL

REMOVAL & INSTALLATION

Precautions

Safety measures to take before commencing repair work on the pump.

1. Suction Tube – Removal, Wear Ring, Re-assembly

Procedure for removing, inspecting, and reassembling the suction tube.

2. Impeller, Mechanical Seal and Rear Wear Ring

Procedure for accessing and inspecting the impeller, mechanical seal, and rear wear ring.

9. To remove pump body from the engine

Procedure for detaching the pump body from the engine.

11. Pump Assembly

Procedure for rebuilding the pump assembly from components.

Engine Maintenance

Adhesives, Solvents and Greases List

REPAIR MANUAL 4-Stroke Engine MPE 850 IND NA

2 Safety

2.1 Meaning of the safety alert symbol and signal words

Definition and explanation of safety alert symbols and signal words like WARNING and CAUTION.

2.2 Important safety messages

Safety advice related to fuel handling, including flammability and extinguishing methods.

3 Basic instructions for working on the engine

4 Tools and accessories

010 Crankcase

010.01-1.01 Replacing crankcase

Procedure for applying silicone liquid seal and installing the thermostat housing.

010.01-1.01 Replacing crankcase

Procedure for replacing the seal, fitting the intake manifold bracket, and installing the sensor crankshaft.

010.01-2.01 Replacing cylinder liners

Procedure for replacing cylinder liners using a cylinder liner puller.

010.01-2.02 Replacing oil seal

Procedure for removing and installing the oil seal.

010.01-3.03 Replacing plugs

Procedure for replacing plugs across from the drive side, and on the intake side.

010.02-1 Oil cooler bracket

010.02-2 Oil cooler bracket

040 Valve train

040.01.01 Replacing camshaft

Procedure for screwing in bolts, inserting valve adjustment shims, and rocker arms.

040.01.01 Replacing camshaft

Procedure for checking crankshaft and camshaft timing alignment.

040.01.04 Opening timing chain with chain breaking tool

Procedure for opening the timing chain using a chain breaking tool.

040.01.05 Closing timing chain with chain breaking tool

Procedure for closing the timing chain using a chain breaking tool.

040.01.06 Removing timing chain

Procedure for removing the timing chain.

040.01.07 Installing timing chain

Procedure for installing the timing chain.

020.01.05 Removing pistons and con rods

Procedure for removing pistons and connecting rods from the engine.

020.01.06 Installing pistons and con rods

Procedure for installing pistons and connecting rods into the engine.

020.01.07 Replacing piston

Procedure for replacing a piston, including circlip and pin installation.

020.01.08 Replacing con rod

Procedure for replacing a connecting rod, including piston pin and circlip installation.

020.01.09 Checking con rod bearing play

Procedure for checking con rod bearing play using precision gauges.

020.01.10 Checking main bearing play

Procedure for checking main bearing play using precision gauges.

040.02 Rocker arms

040.02.01 Replacing rocker arms

Procedure for replacing rocker arms on the 1st and 2nd cylinders.

040.03 Valves

040.03.01 Removing valve

Procedure for removing a valve, including spring compressor and collets.

040.03.02 Installing valve

Procedure for installing a valve, including stem seal, spring, and collets.

110 Lubrication system

110.02.01 Removing oil pressure pump

Procedure for removing the oil pressure pump.

110.02.02 Installing oil pressure pump

Procedure for installing the oil pressure pump, including timing insert and key.

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