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Golden Technologies Buzzaround Extreme GB118EX User Manual

Golden Technologies Buzzaround Extreme GB118EX
30 pages
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Buzzaround Extreme
Service Guide
This Service Guide contains:
Troubleshooting
Replacement Instructions
Multi-meter Instructions
GB118EX GB148EX
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Golden Technologies Buzzaround Extreme GB118EX Specifications

General IconGeneral
Maximum Speed5 mph
Range Per Charge18 miles
Ground Clearance3"
Battery Weight38 lbs
Tire TypeFlat-Free
Seat Width18 inches
Seat Depth16 inches
Overall Width23 inches
Drive WheelsRear Wheel Drive
Colors AvailableRed, Blue

Summary

Buzzaround Extreme Service Guide Overview

Service Guide Contents

Outlines the primary sections of the service guide: Troubleshooting, Replacement Instructions, and Multi-meter Use.

Buzzaround Extreme Nomenclature

Component Identification Diagram

Visual identification of all major components of the Buzzaround Extreme scooter.

Buzzaround Extreme Component Details

Control System Components

Lists and describes the function of key components in the scooter's control system.

Circuit Breaker and Battery System

Circuit Breaker and Battery Pack Details

Information on the circuit breaker, battery packs, and battery harnesses.

Controller and Main Harness

Controller Function and Main Harness

Details the controller's role and the main wiring harness connectivity.

Motor, Brake, and Intermediate Wiring

Motor/Brake Assembly and Connectors

Information on the motor/brake assembly, brake, and intermediate connectors.

Control Panel Components

Throttle Pot, Speed Pot, and Key Switch

Details on throttle, speed controls, and the key switch for scooter operation.

Charger System

Off-Board Charger Information

Information and warnings regarding the off-board battery charger.

Buzzaround Extreme Wiring Diagram

Wiring Diagram Overview

Detailed wiring diagram illustrating component interconnections for the scooter.

Troubleshooting Scenario 1: No Power

Checking Voltage at Key Points

Procedure to check voltage at battery packs, power harness, controller, and main harness.

Troubleshooting Scenario 2: Batteries Will Not Charge

Testing Battery Charger Voltage

Steps to verify battery voltage at the charger port and test charger functionality.

Beep/Flash Code Diagnostics (1-4)

Codes for Battery and Timeout Issues

Explains beep codes for low batteries, high voltage, and current limit timeouts.

Beep/Flash Code #5: Brake Fault

Park Brake System Diagnosis

Procedure to diagnose brake faults by checking park brake position and resistance.

Beep/Flash Code #6: Paddle Fault

Paddle Operation Troubleshooting

Diagnosing paddle faults related to the throttle control lever's neutral position.

Beep/Flash Code #7: Throttle/Speed Fault

Throttle Potentiometer Testing

Steps to test throttle pot resistance at controller and throttle connectors.

Beep/Flash Code #8: Motor Voltage Fault

Motor Resistance and Harness Continuity

Procedure to test motor resistance and continuity of the front intermediate harness.

Beep/Flash Code #9: Controller Fault

Controller Fault Diagnosis

Information and steps for diagnosing internal controller faults.

Buzzaround Extreme Component Replacement

Drivewheel and Drivetrain Replacement

Instructions for replacing the drivewheel and drivetrain assemblies.

Throttle Potentiometer Replacement

Procedure for replacing the throttle potentiometer assembly.

Battery Replacement

Battery Pack Replacement Procedure

Detailed steps for safely replacing the scooter's battery packs.

Circuit Breaker and Controller Replacement

Circuit Breaker and Controller Installation

Guide to replacing the circuit breaker and the main controller unit.

Control Panel and Main Harness Replacement

Control Panel and Main Harness Installation

Instructions for replacing the control panel and the main wiring harness.

Motor/Brake and Front Harness Replacement

Motor/Brake Assembly and Front Harness Installation

Steps for replacing the motor/brake assembly and the front intermediate harness.

Rear Intermediate Connector Replacement

Rear Intermediate Connector Installation

Procedure for replacing the rear intermediate connector.

Power Harness and Connector Replacement

Power Harness and Connector Installation

Instructions for replacing the power harness and its associated connectors.

Appendix A: Voltmeter Usage

How to Use a Voltmeter

Step-by-step guide on operating a multimeter to measure voltage.

Appendix B: Ohmmeter Usage

How to Use an Ohm Meter

Step-by-step guide on operating a multimeter to measure resistance.

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