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Goldstar LWC061JGMK1 - User Manual

Goldstar LWC061JGMK1
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ROOM AIR CONDITIONER
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
website: http://www.lgservice.com
e-mail: http://www.lgeservice.com/techsup.html
MODEL : M5403R, M5203R, M5203L, M6003R, WM-6011,
LWJ0611PCG, LWC061JGMK1
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Summary

ROOM AIR CONDITIONER SERVICE MANUAL

CAUTION

Before servicing the unit, read the safety precautions.

MODEL

Lists the specific models covered by this service manual.

PREFACE

FEATURES

Highlights key design aspects and benefits of the room air conditioner.

SPECIFICATIONS

SAFETY PRECAUTIONS

Essential safety guidelines to follow before and during servicing.

INSULATION RESISTANCE TEST

Procedure for testing insulation resistance to prevent shock hazards.

LOCATIONS OF CONTROLS

CONTROLS

Details the functions of various buttons on the air conditioner's control panel.

REMOTE CONTROLLER

How to Insert Batteries

Instructions on how to properly insert batteries into the remote controller.

DISASSEMBLY INSTRUCTIONS

MECHANICAL PARTS

Section detailing the mechanical components for disassembly.

FRONT GRILLE

Step-by-step guide to removing and reinstalling the front grille.

CABINET

Procedure for removing and reinstalling the main cabinet.

CONTROL BOARD

Steps for accessing and removing the control board.

AIR HANDLING PARTS

AIR GUIDE UPPER

Instructions for removing and reinstalling the upper air guide component.

ORIFICE, TURBO FAN AND FAN

Detailed steps for disassembling the orifice, turbo fan, and fan.

MOTOR

AIR GUIDE

Procedures for removing and reinstalling the air guide.

ELECTRICAL PARTS

Overview of electrical components for service.

OVERLOAD PROTECTOR

Steps to remove and replace the overload protector.

COMPRESSOR

CAPACITOR

Instructions for safely discharging and removing the capacitor.

THERMISTOR

Procedure for removing and replacing the thermistor.

CONTROL PANEL

Steps to remove the control panel assembly.

POWER CORD

REFRIGERANT CYCLE

Section detailing the refrigerant cycle components and flow.

CONDENSER

Steps to remove and reinstall the condenser unit.

EVAPORATOR

Procedure for removing and reinstalling the evaporator unit.

CAPILLARY TUBE

NOTES

Important notes regarding refrigerant cycle replacement and evacuation procedures.

CAUTION

Warning regarding high vacuum equipment use and oil foaming.

Equipment needed

Pulling Vacuum

Diagram illustrating the vacuum pulling process for the refrigeration system.

Charging

Diagram showing the charging process for the refrigeration system.

INSTALLATION

SELECT THE BEST LOCATION

Guidance on choosing the optimal location for installing the air conditioner.

HOW TO INSTALL

General instructions for installing the unit.

WINDOW REQUIREMENTS

Specifications and requirements for window installation.

Installation

Installation Hardware

Lists and describes the hardware components required for installation.

Installation Procedures

Step-by-step guide for installing the air conditioner in the window.

Installation Safety

Important safety warnings to be observed during installation.

INSTALL THE AIR CONDITIONER IN THE WINDOW

IMPORTANT

Key information regarding centering the air conditioner in the window.

SECURE THE GUIDE PANELS

Instructions for securing the guide panels to fill the window opening.

INSTALL THE SASH SEAL AND SASH LOCK

Steps for installing the sash seal and sash lock.

How to Secure the Drain pipe

Guidance on securing the drain pipe to prevent water overflow.

REMOVAL FROM WINDOW

ELECTRICAL DATA

Information on power supply, cord plug, and extension cord usage.

USE OF EXTENSION CORDS

Recommendations and cautions regarding the use of extension cords.

OUTSIDE DIMENSIONS (unit: mm [in])

Diagrams and measurements for the external dimensions of the unit.

PIPING SYSTEM

CYCLE OF REFRIGERATION

Explanation of the refrigeration cycle and component functions.

TROUBLESHOOTING GUIDE

Unit is running but cooling is ineffective.

Troubleshooting steps for when the unit runs but provides ineffective cooling.

Fails to Start

Compressor fails only to start.

Diagnostic steps for when the compressor fails to start.

Fan only fails to start.

Troubleshooting guide for when the fan motor fails to start.

ELECTRIC PARTS TROUBLESHOOTING GUIDE:

Possible Trouble 1

Troubleshooting steps for when the unit does not operate at all.

Possible Trouble 2

The compressor does not operate.

Steps to diagnose why the compressor is not operating.

Possible Trouble 3

Troubleshooting steps for when the compressor always operates.

Possible Trouble 4

Diagnostic guide for when the fan does not operate.

Possible Trouble 5

Romote controller does not operate (only for M-5400, M-6000, M-7000)

Troubleshooting steps for a non-operational remote controller.

Possible Trouble 6

Troubleshooting steps for abnormal display on the unit.

ROOM AIR CONDITIONER VOLTAGE LIMITS

Fan motor will not run.

Detailed troubleshooting for a fan motor that fails to run.

Fan motor runs.

Troubleshooting steps when the fan motor runs but may have issues.

COMPLAINT

Fan motor noise.

Causes and remedies for fan motor noise issues.

Compressor will not run, fan motor runs.

Troubleshooting steps when the compressor fails but the fan runs.

Compressor cycles on overload.

Diagnosing and resolving compressor overload cycling issues.

COMPLAINT

Compressor cycles on overload

Further troubleshooting for compressor overload conditions.

Insufficient cooling.

Steps to diagnose and fix insufficient cooling problems.

Excessive noise.

Causes and remedies for excessive noise generated by the unit.

SCHEMATIC DIAGRAM

CIRCUIT DIAGRAM

Electrical circuit diagrams for various models of the air conditioner.

LOCATION NO

Table listing component locations, descriptions, and quantities.

ELECTRONIC CONTROL DEVICE

MICOM

Detailed schematic of the microcontroller unit and its connections.

LED MODULE

Diagram showing the LED module and its component layout.

COMPONENTS LOCATION (FOR MAIN P.W.B ASM)

COMPONENTS LOCATION (FOR DISPLAY P.W.B ASM)

Layout diagram for components on the display Printed Wiring Board assembly.

EXPLODED VIEW

Part Numbers

Illustrated exploded view of the unit with part numbers indicated.

SERVICE PARTS LIST

LOCATION NO

Comprehensive list of service parts with location, description, part numbers, and remarks.

PART NO

REMARK

Continued list of service parts, detailing part numbers for different models.

LG Electronics Inc.

Printed in Korea

Publication information including date and printing location.

Summary

ROOM AIR CONDITIONER SERVICE MANUAL

CAUTION

Before servicing the unit, read the safety precautions.

MODEL

Lists the specific models covered by this service manual.

PREFACE

FEATURES

Highlights key design aspects and benefits of the room air conditioner.

SPECIFICATIONS

SAFETY PRECAUTIONS

Essential safety guidelines to follow before and during servicing.

INSULATION RESISTANCE TEST

Procedure for testing insulation resistance to prevent shock hazards.

LOCATIONS OF CONTROLS

CONTROLS

Details the functions of various buttons on the air conditioner's control panel.

REMOTE CONTROLLER

How to Insert Batteries

Instructions on how to properly insert batteries into the remote controller.

DISASSEMBLY INSTRUCTIONS

MECHANICAL PARTS

Section detailing the mechanical components for disassembly.

FRONT GRILLE

Step-by-step guide to removing and reinstalling the front grille.

CABINET

Procedure for removing and reinstalling the main cabinet.

CONTROL BOARD

Steps for accessing and removing the control board.

AIR HANDLING PARTS

AIR GUIDE UPPER

Instructions for removing and reinstalling the upper air guide component.

ORIFICE, TURBO FAN AND FAN

Detailed steps for disassembling the orifice, turbo fan, and fan.

MOTOR

AIR GUIDE

Procedures for removing and reinstalling the air guide.

ELECTRICAL PARTS

Overview of electrical components for service.

OVERLOAD PROTECTOR

Steps to remove and replace the overload protector.

COMPRESSOR

CAPACITOR

Instructions for safely discharging and removing the capacitor.

THERMISTOR

Procedure for removing and replacing the thermistor.

CONTROL PANEL

Steps to remove the control panel assembly.

POWER CORD

REFRIGERANT CYCLE

Section detailing the refrigerant cycle components and flow.

CONDENSER

Steps to remove and reinstall the condenser unit.

EVAPORATOR

Procedure for removing and reinstalling the evaporator unit.

CAPILLARY TUBE

NOTES

Important notes regarding refrigerant cycle replacement and evacuation procedures.

CAUTION

Warning regarding high vacuum equipment use and oil foaming.

Equipment needed

Pulling Vacuum

Diagram illustrating the vacuum pulling process for the refrigeration system.

Charging

Diagram showing the charging process for the refrigeration system.

INSTALLATION

SELECT THE BEST LOCATION

Guidance on choosing the optimal location for installing the air conditioner.

HOW TO INSTALL

General instructions for installing the unit.

WINDOW REQUIREMENTS

Specifications and requirements for window installation.

Installation

Installation Hardware

Lists and describes the hardware components required for installation.

Installation Procedures

Step-by-step guide for installing the air conditioner in the window.

Installation Safety

Important safety warnings to be observed during installation.

INSTALL THE AIR CONDITIONER IN THE WINDOW

IMPORTANT

Key information regarding centering the air conditioner in the window.

SECURE THE GUIDE PANELS

Instructions for securing the guide panels to fill the window opening.

INSTALL THE SASH SEAL AND SASH LOCK

Steps for installing the sash seal and sash lock.

How to Secure the Drain pipe

Guidance on securing the drain pipe to prevent water overflow.

REMOVAL FROM WINDOW

ELECTRICAL DATA

Information on power supply, cord plug, and extension cord usage.

USE OF EXTENSION CORDS

Recommendations and cautions regarding the use of extension cords.

OUTSIDE DIMENSIONS (unit: mm [in])

Diagrams and measurements for the external dimensions of the unit.

PIPING SYSTEM

CYCLE OF REFRIGERATION

Explanation of the refrigeration cycle and component functions.

TROUBLESHOOTING GUIDE

Unit is running but cooling is ineffective.

Troubleshooting steps for when the unit runs but provides ineffective cooling.

Fails to Start

Compressor fails only to start.

Diagnostic steps for when the compressor fails to start.

Fan only fails to start.

Troubleshooting guide for when the fan motor fails to start.

ELECTRIC PARTS TROUBLESHOOTING GUIDE:

Possible Trouble 1

Troubleshooting steps for when the unit does not operate at all.

Possible Trouble 2

The compressor does not operate.

Steps to diagnose why the compressor is not operating.

Possible Trouble 3

Troubleshooting steps for when the compressor always operates.

Possible Trouble 4

Diagnostic guide for when the fan does not operate.

Possible Trouble 5

Romote controller does not operate (only for M-5400, M-6000, M-7000)

Troubleshooting steps for a non-operational remote controller.

Possible Trouble 6

Troubleshooting steps for abnormal display on the unit.

ROOM AIR CONDITIONER VOLTAGE LIMITS

Fan motor will not run.

Detailed troubleshooting for a fan motor that fails to run.

Fan motor runs.

Troubleshooting steps when the fan motor runs but may have issues.

COMPLAINT

Fan motor noise.

Causes and remedies for fan motor noise issues.

Compressor will not run, fan motor runs.

Troubleshooting steps when the compressor fails but the fan runs.

Compressor cycles on overload.

Diagnosing and resolving compressor overload cycling issues.

COMPLAINT

Compressor cycles on overload

Further troubleshooting for compressor overload conditions.

Insufficient cooling.

Steps to diagnose and fix insufficient cooling problems.

Excessive noise.

Causes and remedies for excessive noise generated by the unit.

SCHEMATIC DIAGRAM

CIRCUIT DIAGRAM

Electrical circuit diagrams for various models of the air conditioner.

LOCATION NO

Table listing component locations, descriptions, and quantities.

ELECTRONIC CONTROL DEVICE

MICOM

Detailed schematic of the microcontroller unit and its connections.

LED MODULE

Diagram showing the LED module and its component layout.

COMPONENTS LOCATION (FOR MAIN P.W.B ASM)

COMPONENTS LOCATION (FOR DISPLAY P.W.B ASM)

Layout diagram for components on the display Printed Wiring Board assembly.

EXPLODED VIEW

Part Numbers

Illustrated exploded view of the unit with part numbers indicated.

SERVICE PARTS LIST

LOCATION NO

Comprehensive list of service parts with location, description, part numbers, and remarks.

PART NO

REMARK

Continued list of service parts, detailing part numbers for different models.

LG Electronics Inc.

Printed in Korea

Publication information including date and printing location.

Goldstar LWC061JGMK1 Specifications

General IconGeneral
BrandGoldstar
ModelLWC061JGMK1
CategoryAir Conditioner
LanguageEnglish

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