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Goulds Aquavar Solo 2 - User Manual

Goulds Aquavar Solo 2
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AQUAVAR
®
SOLO
2
CONSTANT PRESSURE CONTROLLER
INSTALLATION, OPERATION AND TROUBLESHOOTING MANUAL
INSTRUCTION MANUAL
IM260

Questions and Answers

  • D
    Derrick CardenasAug 19, 2025
    Why does my Goulds Controller show F04 Over Current error?
    • C
      Christina Jones MDAug 19, 2025
      The F04 error on a Goulds Controller indicates an overcurrent situation. This can be due to: * Using the wrong motor (incorrect voltage or phase). * Mechanical binding from debris in the pump. * Electrical or mechanical failure of the motor. * Incorrect setting of the “MOTOR OVERLOAD SETTING (SFA)” switch. If the controller detects three overcurrent faults, manually reset it by turning the power off for one minute, and then back on.
  • J
    John JohnsonAug 22, 2025
    What to do if my Goulds Aquavar Solo 2 Controller shows F03 Sensor Fault?
    • J
      joshua18Aug 22, 2025
      The F03 error on your Goulds Controller indicates a sensor fault. This can be caused by: * A disconnected sensor. * A disconnected sensor cable lead inside the controller. * A broken wire in the sensor cable. * A miswired sensor cable. * A failed sensor. To troubleshoot, ensure the sensor is properly connected. With the sensor cable connected to the circuit board, measure the DC voltage between the black and white wires of the sensor cable at the sensor connector. The voltage measured should be between 0.5Vdc and 4.5Vdc depending on the system pressure.
  • M
    Mrs. Margaret ReedAug 25, 2025
    How to fix Goulds Aquavar Solo 2 Controller F05 Short Circuit error?
    • J
      janet62Aug 26, 2025
      The F05 error on a Goulds Controller indicates a short circuit. This can be caused by: * Electrical failure of the motor. * Electrical failure of wiring between controller and motor. To address this, first, turn the power off for one minute and then back on to verify the error. If the error persists, the motor and wiring between the controller and motor must be checked. Turn the power off for 5 minutes, remove the motor wires from the output terminal block, and check the wiring and motor for shorting phase to phase and phase to ground.
  • E
    Erin RichardsonAug 28, 2025
    What causes F06 Ground Fault on my Goulds Aquavar Solo 2 Controller?
    • R
      ryan07Aug 28, 2025
      The F06 error on your Goulds Controller indicates a ground fault. This can be caused by: * Electrical failure of the motor. * Electrical failure of wiring between controller and motor. * Miswiring of motor cable. To troubleshoot, verify the error by turning the power to the controller off for one minute and then back on. If the error persists, the motor and wiring between the controller and motor must be checked.
  • M
    Michelle LarsenAug 31, 2025
    How to troubleshoot a Goulds Aquavar Solo 2 with no light?
    • J
      james13Aug 31, 2025
      If there is no light on your Goulds Controller, it may be due to low or no input voltage. Check the input voltage to the controller using an AC Voltmeter between L1 and L2. The voltage should be greater than 190Vac.
  • D
    Donna CampbellSep 3, 2025
    Why does my Goulds Aquavar Solo 2 Controller display F07 Temperature error?
    • B
      Brandi HughesSep 3, 2025
      The F07 error on a Goulds Controller indicates a temperature issue. This can be caused by: * High ambient temperature (above 122º F or 50º C). * Low ambient temperature (below -4º F or -20º C). * Fan failure. Ensure the fan is not obstructed or clogged.
  • J
    john53Sep 6, 2025
    What does F08 Open Lead mean on my Goulds Aquavar Solo 2?
    • S
      Susan DiazSep 6, 2025
      The F08 error on a Goulds Controller indicates an open lead. This can be caused by a disconnected or broken wire between the controller and motor. To resolve this, verify the error by turning the power to the controller off for one minute and then back on. If the error persists, the motor and wiring between the controller and motor must be checked.
  • R
    Robert BurnsSep 9, 2025
    What causes F09 Low Pressure Cut-Off on my Goulds Aquavar Solo 2 Controller?
    • O
      omullenSep 9, 2025
      The F09 error on a Goulds Controller indicates a low-pressure cut-off. This occurs when the pressure is 20 PSI below the set point for 30 seconds, possibly due to a broken pipe or a tripped pressure relief valve. If a 20 PSI or more pressure drop for 30 seconds is normal for the system, switch the Low Pressure Cut-Off protection off or change the system to prevent the pressure drop.
  • G
    Gary HarveySep 12, 2025
    How to remove Goulds Aquavar Solo 2 from Program Mode (PrOG)?
    • A
      Anthony BowmanSep 12, 2025
      The 'PrOG' indication on the Goulds Controller means it is set to programming mode. This happens when the Programming Position pins on the upper-left corner of the UIB are connected at power up. To exit Program Mode, disconnect the jumper or connection linking the Programming Position pins, turn off the controller, wait one minute, and then turn it back on.
  • M
    Morgan SmithNov 15, 2025
    What to do if my Goulds Aquavar Solo 2 shows F02 Dry Well No Water/Loss of Prime error?
    • D
      David LeNov 15, 2025
      The F02 error on your Goulds Controller, indicating a dry well, no water, or loss of prime, can occur for several reasons: * The water supply level in the well might be below the pump's suction inlet. * The suction screen could be plugged. * There might be a restriction in the pipe between the pump and the pressure sensor. * The pump might be air-bound. * The “MAXIMUM SPEED” switch might be set incorrectly (ensure it’s at 80 Hz for mismatched pumps and motors). * The “MOTOR OVERLOAD SETTING (SFA)” switch might be set too high (it should not exceed the motor's Service Factor Amps). To address this, ensure an adequate water supply. If the issue persists, try the following: * Set the Dry Well Sensitivity switch to HIGH. * Measure the maximum output current and set the MOTOR...

Summary

Safety Instructions

Electrocution Hazard and Grounding

Warnings about electrocution hazards and essential grounding requirements.

Installation Quick Steps Overview

Step-by-step guide for controller installation from initial setup to final checks.

Ratings and Required Materials

Information on controller ratings and a list of necessary installation materials.

Typical Installation Guide

Controller Mounting Location and Environment

Guidance on selecting an appropriate outdoor location and mounting the controller.

Pump and Piping Installation Details

Controller Cover Access and Mounting

Instructions for safely opening the controller enclosure and mounting the unit.

Pump and Piping System Configuration

Guidelines for pump and piping connections, including valve placement and tank setup.

Motor Lead Splicing and Transducer Wiring

Procedures for making waterproof motor lead splices and wiring the pressure transducer.

Electrical Connections and Wiring Procedures

Input Power Connection and Safety

Details on input power connection, voltage requirements, and critical safety precautions.

Motor and Input Power Terminal Connections

Diagrams and instructions for connecting motor leads and input power to the terminal block.

Wire Sizing and Voltage Drop Calculations

User Interface Board (UIB) Components

UIB Layout for 1 AS and 3 AS Controllers

Overview of the User Interface Board layout and components for 1AS and 3AS controller models.

Sizing Controllers, Breakers, and Generators

Motor Service Factor Amperage Ratings

Installer Pre-Start Configuration Settings

Understanding Controller Display and Buttons

Explanation of the status indicator, parameter display, and how to operate controller buttons.

Adjusting System Pressure Setpoints

Step-by-step guide to adjust the desired system pressure setpoint using the controller's interface.

Performing a System Reset

Instructions on how to reset the controller to its original factory default settings.

Cycling Through Display Modes

How to use the MODE button to view output frequency, motor current, and fault history.

Basic Drive Settings and Protection Features

Motor Speed and Pump Stop Sensitivity Settings

Configuration of maximum motor speed and pump stop sensitivity for optimal operation.

Dry Well Protection and Low Pressure Cut-Off

Setting up dry well protection and low pressure cut-off to prevent pump damage.

Pressure Drop Settings and Motor Overload

Configuring pressure drop for pump restarts and setting motor overload protection dial.

Initial System Startup Procedure

Purging Air and Setting System Pressure

Essential steps to remove air from the system and establish the correct operating pressure.

System Operation and Input Control

Leak Detection and Motor Rotation Check

Methods for checking system leaks and verifying motor rotation for 3AS models.

Utilizing the Run;Stop Input

Connecting external switches or devices to the Run/Stop input for pump control.

Float Switch Integration Applications

Using float switches for automatic tank filling or managing constant pressure systems.

Advanced Menu Configuration Navigation

Advanced Menu: Dry Well Protection Configuration

Advanced Menu: Calibration and Relay Control

Pressure Transducer Sensor Zero Calibration

Procedure to calibrate the pressure transducer to 0 PSI for accurate system pressure readings.

Fault History Reset and Sensor Range Selection

Steps to reset logged fault history and select the appropriate pressure transducer range.

Configuring the Relay Output Functionality

Setting up the relay output to activate based on pump running status, faults, or system conditions.

Troubleshooting System Faults and Error Codes

Understanding Controller Status Indicators

Explanation of how status indicators and the parameter display show system conditions and errors.

Diagnosing No Light and Green Light Statuses

Troubleshooting steps for no light indicators and interpreting normal operation with green lights.

Resolving Controller Error Fault (F01)

Identifying and clearing the Controller Error (F01) fault code.

Troubleshooting Red Light Fault Codes (Continued)

Dry Well and Sensor Fault Diagnosis (F02, F03)

Causes and solutions for Dry Well (F02) and Sensor Fault (F03) errors, including potential causes.

Troubleshooting Red Light Fault Codes (Continued)

Diagnosing and Clearing Over Current Fault (F04)

Causes and solutions for Over Current (F04) faults, emphasizing motor overload settings.

Troubleshooting Red Light Fault Codes (Continued)

Resolving Short Circuit and Ground Faults (F05, F06)

Causes and solutions for Short Circuit (F05) and Ground Fault (F06) errors, including wiring checks.

Temperature Fault (F07) Troubleshooting

Causes and solutions for Temperature Fault (F07), including checking internal fan operation.

Troubleshooting Red Light Fault Codes (Continued)

Diagnosing Open Lead and Low Pressure Cut-Off Faults (F08, F09)

Causes and solutions for Open Lead (F08) and Low Pressure Cut-Off (F09) faults.

Motor Electrical Resistance Testing

Performing Insulation Resistance Tests

Procedure for testing motor insulation resistance to ground using an ohmmeter.

Motor Winding Resistance Interpretation

How to check motor winding resistance and interpret the results for troubleshooting.

CentriPro Limited Warranty Information

Goulds Aquavar Solo 2 Specifications

General IconGeneral
ModelAquavar Solo 2
Control TypeVariable Frequency Drive (VFD)
Communication ProtocolModbus RTU, BACnet MS/TP
Enclosure TypeNEMA 1
DisplayLCD
Protection FeaturesOverload, Overvoltage, Undervoltage, Short Circuit
Humidity5-95% non-condensing

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