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GPI M Series User Manual

GPI M Series
40 pages
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Product Owner’s Manual
Manual del propietario del producto
Manuel du propriétaire du produit
M-SERIES
12V & 24V (DC)
Fuel Transfer Pump
Bomba de transferencia de combustible
Pompe de transfert de carburant
Models: M-150S, M-180S, M-240S

Other manuals for GPI M Series

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GPI M Series Specifications

General IconGeneral
SeriesM Series
Power SourceElectric
ConstructionCast Iron
PhaseSingle Phase
MaterialCast Iron
Weight25-45 lbs (depending on model)

Summary

Getting Started

Fuel Compatibility

Details the types of fuels the pump is designed for and fluids to avoid.

Power Source Requirements

Specifies the correct DC voltage (12V or 24V) for connecting the pump.

Tools Needed for Installation

Lists essential tools required for pump installation and setup.

Unpacking and Inspection

Instructions for unpacking the pump and checking for shipping damage.

Package Contents

Lists all components included in the pump package.

General Safety Instructions

Safety Symbols and Warnings

Explains the meaning of DANGER, WARNING, CAUTION symbols and general warnings.

Continued Safety Warnings

Fire and Explosion Hazard Warnings

Precautions against fire/explosion when dispensing fuel near ignition sources.

Electrical Shock Hazard Warnings

Precautions against electrical shock during operation and servicing.

Grounding Requirements

Ensures safe operation via continuous metal-to-metal grounding of all components.

Wiring Inspection and Connection

Instructions for inspecting and connecting pump wiring to prevent shock.

Skin Contact Precautions

Recommends protective gear and washing for skin contact with fuels.

Connection Security and Leaks

Ensures secure connections to prevent fuel leaks, fire, and explosion.

Aviation Refueling Guidelines

Notes on using specific models for aviation refueling and NFPA 407 compliance.

Solvent Cleaning Precautions

Advises following manufacturer recommendations for solvent use and disposal.

Product Specifications

Pump Rate Specifications

Details the flow rate capacity of the pump in GPM and LPM.

Duty Cycle Information

Specifies the intermittent duty cycle of the pump (ON/OFF times).

Suction Lift Capabilities

Defines the maximum suction lift for manual and automatic nozzles.

Operating Temperature Range

Specifies the ambient temperature range for safe pump operation.

Maximum Operating Pressure

Indicates the maximum pressure the pump can safely generate.

Input Voltage and Current

Details the required input voltage and typical current draw for each model.

Motor Specifications

Provides details on motor RPM, horsepower, and wattage.

Motor Approval Rating

States the safety listing and classification for the pump motor.

Motor Protection Mechanism

Describes the type of protection (circuit breaker, fuse) for the motor.

Power Cord Specifications

Details the length and gauge of the attached power cord.

Fuse Specifications

Specifies the fuse amperage rating for each pump model.

Tank Adapter Type

Indicates whether a tank adapter is included and its NPT size.

Inlet Port Size

Specifies the NPT size of the pump's inlet port.

Outlet Port Size

Specifies the NPT size of the pump's outlet port.

Hose Type

Describes the material and conductivity of the dispensing hose.

Hose Size Specifications

Details the diameter and length of the dispensing hose.

Manual Nozzle Type

Indicates the type and size of the manual nozzle.

Automatic Nozzle Type

Indicates the type and size of the automatic nozzle.

Weight with Manual Nozzle

Provides the weight of the pump assembly with a manual nozzle.

Weight with Automatic Nozzle

Provides the weight of the pump assembly with an automatic nozzle.

Continued Specifications

M-150S-EM & -E-PO Dimensions

Provides overall dimensions for M-150S-EM and -E-PO models.

M-150S-AU & M-180S Dimensions

Provides overall dimensions for M-150S-AU, -MU, -PO, M-180S, and M-240S.

Overall Pump Dimensions

Displays general overall dimensions for the pump assembly.

Installation Instructions

Coverplate Safety Warning

Warns against operating or powering the pump without coverplates.

Hazardous Location Installation

Requirements for installing the pump in hazardous locations per electrical codes.

Suction Lift Expectations

Details expected suction lift based on fuel type and nozzle.

Improving Initial Prime

Method for priming the pump by adding oil to the gear cavity.

Install Tank Adapter and Suction Pipe

Steps for installing the tank adapter and suction pipe.

Aluminum Tank Installation Note

Advice on using anti-seize compound for aluminum tank fittings.

Continued Installation Instructions

Install Suction Pipe (M-150S-EM)

Steps for installing the suction pipe on the M-150S-EM model.

Suction Pipe Extension Guidance

Guidance on using suction pipe extensions based on tank depth.

Install Pump on Tank

Steps for mounting the pump assembly onto the fuel tank.

Tank Venting Recommendation

Importance of proper tank venting to prevent pressure buildup.

Further Installation Steps

Install Hose and Nozzle

Steps for connecting the dispensing hose and nozzle to the pump.

Nozzle Holder for PO Models

Instruction to install the supplied nozzle holder for PO models.

Connecting to Power Source

Power Source Compatibility

Confirms pump is for 12V/24V DC and warns against AC systems.

Class I, Division 2 Locations

Notes pre-wiring for Class I, Division 2 locations; consult GPI for Div 1.

Vehicle Wiring Gauge Warning

Warns against using undersized vehicle wiring to prevent overheating and fire.

Wire Routing and Protection

Instructions for routing and protecting wires to the power source.

Preparing the Power Cord

Steps for cutting and stripping the power cord for connection.

Connecting to Ground System

Procedure for connecting the fuse assembly and power wires.

Battery Connection (Positive)

Connects the red wire/fuse assembly to the positive battery terminal.

Battery Connection (Negative)

Connects the black power cord wire to the negative battery terminal.

Operation

Operation Safety: Fire & Explosion

Reinforces precautions against fire/explosion during operation.

Pre-Use Checks

Advises checking for leaks, hose condition, and grounding before use.

Grounding and Wiring Checks

Ensures proper grounding and wiring condition before operation.

Fuel Quality and Tank Lid Checks

Ensures fuel is clean and tank lids are secured.

How to Dispense Fuel

Step-by-step guide on starting, operating, and stopping fuel dispensing.

Self-Priming and Troubleshooting

Info on self-priming and what to do if fuel isn't delivered.

Bypass Valve Operation Warning

Warns against running the pump with the nozzle closed for extended periods.

Dry Running Warning

Warns against running the pump without fluid to prevent damage.

Intermittent Duty Cycle Reminder

Reminds users of the pump's intermittent duty limit and cooling needs.

Motor Protector Function

Explains the motor protector and how to reset it for M-150S/M-180S models.

Maintenance

General Maintenance Guidelines

Highlights self-lubricating bearings and regular checks for leaks/damage.

Fluid Compatibility for Maintenance

Warns against using unauthorized fluids for dispensing or cleaning.

Clean or Replace Strainer

Step-by-step guide for cleaning or replacing the pump's inlet strainer.

Troubleshooting and Repair Resources

QR Code Resources

Provides QR codes linking to online maintenance, troubleshooting, and repair guides.

Limited Warranty Policy

Warranty Exclusions

Lists conditions under which the product warranty is voided.

Wear Items Exclusion

States that wear items like vanes are not covered by the warranty.

Shipping Costs for Warranty Service

Outlines customer responsibility for shipping costs related to warranty claims.

Liability Limitations

Disclaims liability for indirect/consequential damages and other warranties.

Consumer Rights

Informs users of specific rights granted by the warranty and state variations.

Warranty Period Summary

Summarizes warranty periods for different product families.

Warranty Service Contact

Provides contact information for obtaining warranty service and technical support.

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