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Gradall XL3100III - User Manual

Gradall XL3100III
166 pages
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Operator & Safety
Manual
Keep this manual with machine at all times.
XL3100III - XL4100III - XL5100III
(4x2) S/N 3120000116 & After; including 3120000103
(4x4) S/N 3140000231 & After
(6x4) S/N 4100000224 & After; including 4100000188
(6x6) S/N 4160000026 & After
S/N 5100000540 & After
80854002
Revised
February 23rd, 2021

Table of Contents

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Summary

Read This First

Operator Qualifications

Requirements for machine operators.

Modifications

Information regarding product modifications.

General Safety Practices

Hazard Classification System

Explains DANGER, WARNING, CAUTION signal words and their meanings.

General Precautions

Important safety instructions to follow before operation.

Operation Safety

Covers electrical, swing, crush, travel, tip-over, chemical, and dust hazards.

Personal Protection Equipment

Lists required protective clothing and safety devices for job conditions.

Pre-Operation and Controls

Pre-Operation Checks & Inspection

Procedures for essential pre-operation checks and inspections.

Walk-Around Inspection

Detailed steps for performing a thorough walk-around inspection of the machine.

Safety Decals Locations

Identifies locations of safety decals on upperstructure and undercarriage.

Undercarriage Cab Components

Identification of components within the undercarriage cab.

Undercarriage Cab Controls and Indicators

Explains dash panel, right hand panel, travel/remote, and information displays.

Upperstructure Cab Components

Identification of components within the upperstructure cab.

Upperstructure Cab Controls and Indicators

Details the electronic monitoring unit and its indicators.

Ignition and Primary Lever Controls

Operation of the ignition switch and turn signal/hazards lever.

Operator Seat Adjustments

Instructions for adjusting the operator's seat for comfort and safety.

Operation

Travel Mode Engine Operation

Procedures for starting, normal operation, and cold weather starting of the engine.

Checks Before Undercarriage Operation

Daily or shift checks required before operating the undercarriage.

Travel Mode Brake System

Explains service, emergency, and parking brake systems in travel mode.

Travel Mode Power Train Operations

Covers shifting gears, double-clutching, and differential lock operations.

Travel Mode Engine Shutdown

Steps for safely shutting down the engine in travel mode.

Remote Control Operation Preparation

Procedures to prepare both undercarriage and upperstructure for remote operation.

Checks Before Remote Control Operation

Essential checks before commencing operation in remote control mode.

Remote Mode Brake System

Details remote control braking and digging brake functions.

Remote Mode Power Train Operations

Driving the undercarriage from the upperstructure cab and shifting gears.

Steering System

Information on power steering system operation and potential failures.

Typical Dig Cycle

Standard SAE boom and attachment function sequences for digging.

Lifting and Placing Loads

Covers safe procedures, precautions, and planning for lifting and positioning loads.

Lift Capacity Information

Details how to read and use the lift capacity chart.

Remote Mode Engine Shutdown

Steps for safely shutting down the engine when operating in remote mode.

Return to Travel Mode Procedures

Steps to transition from remote operation back to travel mode.

Parking the Excavator

Guidelines and procedures for safely parking the machine.

Preservation & Storage

Instructions for preserving the machine during storage and general maintenance.

Attachments

Approved and Unapproved Attachments

Guidelines for using only Gradall-approved attachments.

Attachment Operation and Types

General operation, capacities, and types of excavator attachments.

Adapter Attachment Installation

Step-by-step instructions for installing attachments using an adapter.

Lubrication & Maintenance

Introduction and General Instructions

Overview of service intervals, safety, and general maintenance guidelines.

Service and Maintenance Schedules

Outlines daily, weekly, monthly, 250, 400, 750, and 1500 hour maintenance tasks.

Undercarriage Lubrication Schedules

Specific lubrication points and frequencies for undercarriage components.

Upperstructure Lubrication Schedules

Specific lubrication points and frequencies for upperstructure components.

Operator Maintenance Tasks

Routine checks by the operator, including fluid levels, filters, and air pressure.

Automatic Slack Adjuster Check

Procedure for checking the automatic slack adjuster on brake chambers.

Emergency Procedures

Loss of Power Procedures

Steps for stowing, extending, and raising the boom without engine power.

Towing and Stuck Vehicle Recovery

Guidelines for towing the vehicle and recovering it if it becomes stuck.

Specifications

Product Specifications

Details fluid capacities, weight, dimensions, and tire information.

Torque Chart

Specifies torque values for various mounting hardware and bolts.

Fuse Locations and Ratings

Identifies fuse locations and ratings for upperstructure and undercarriage electrical systems.

Hand Signals

Gradall XL3100III Specifications

General IconGeneral
BrandGradall
ModelXL3100III
CategoryExcavators
LanguageEnglish

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