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Granudos 10-S4 User Manual

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WDT Operating instructions GRANUDOS 10 (S41C-03/10) page 1 of 21
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Series No.....................................Customer.....................................Date of delivery...................
Operating instructions GRANUDOS 10-S4
Safety Devices
1. Chlorine and acid may not be mixed together or
with other chemicals
Pay attention to the safety devices on chemical
Containers
2. Close hopper immediately after filling
3. If an adapter to a chemical container is used the
hopper must be screwed even and firmly to the
container
4. Clean environment with water if chemical was
spread
5. Only instructed personnel may work with the
GRANUDOS
6. Ensure booster pump does not run dry, always
isolate pump when backwashing.
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Granudos 10-S4 Specifications

General IconGeneral
Maximum flow rate10 m³/h
Voltage230 V
Frequency50 Hz
Maximum liquid temperature35 °C
Protection classIP68
TypeSubmersible

Summary

Safety Devices

Chemical Mixing Warning

Safety warning about mixing chlorine and acid with other chemicals.

Hopper Filling Procedure

Instruction to close the hopper immediately after filling.

Adapter Connection Security

Requirement for secure adapter connection to chemical containers.

Chemical Spill Cleanup

Procedure for cleaning chemical spills with water.

Personnel Operation Restriction

Only instructed personnel are permitted to operate the GRANUDOS.

Booster Pump Dry Running Prevention

Ensure booster pump does not run dry; isolate during backwashing.

Function of GRANUDOS 10-S4

Data, Measures, and Performance

Details on system specifications, dimensions, and performance metrics.

Booster Pump Specifications

Specifications for the booster pump, including power and flow.

Dosing Performance Overview

Information on dosing performance, referencing section 1.5.3.

Fault Remote Indication by Relay

Explanation of how fault indications are provided via relays.

Dosing Assembly

Dosing Assembly Description and Components

Detailed description of the dosing assembly and its parts.

Chemical Container Fitting Systems

Systems for connecting 10 kg chemical containers directly to the hopper.

Dissolving System

Dissolving System Operation and Components

Operation and components of the dissolving system, including water supply.

Chemical Contact Prevention System

Sophisticated control system to prevent chemical contact in open parts.

Consequences of Non-Compliance

Consequences of non-compliance with system limits, leading to dosing stoppage.

Acid Dosing

Acid Metering for pH Control

Metering of acid for pH control and system cleaning via peristaltic pump.

Recommended Acid Type and Warning

Recommendation on acid type (sulphuric) and warning against hydrochloric acid.

Control System S41

Service Elements Overview

Overview of the control system's user interface elements and indicators.

Operation and Test Programmes

Automatic Dosing Control (Auto)

Automatic dosing control via external controllers for chlorine and pH.

Automatic Dosing with Time Monitoring (Auto Monitor)

Auto mode with dynamic time monitoring and interruption checks.

Manual Dosing (Hand)

Continuous manual dosing as per set parameters.

Test Chlorine Programme

Programme for testing continuous chlorine dosing performance.

Test Acid Programme

Programme for testing continuous acid dosing performance.

Test Knocker Function

Test sequence for the knocker function.

Dosing Off (Dos-off)

Dosing function switched off, but booster pump continues operation.

Complete Shutdown (Off)

Complete shutdown of all functions for extended periods.

Dosing Performance and Dosing Scheme

Chemical Metering Regulation

Regulation of chemical metering via cycles, pauses, and dosing times.

Continuous Dosing Performance Data

Performance data for continuous dosing without pauses.

Dosing Performance Table

Table detailing dosing performance based on cycle and settings.

Dosing Operation Example

Example illustrating setting code switches and performing dosing actions.

Diagnose Functionality

Diagnose Field Overview

The diagnose field shows system status via 1 green and 4 red lamps.

Self Check Programme Procedure

Procedure for initiating the self-check programme upon startup.

Lamp Indicators for Function

Explanation of green and red lamp indicators for function and irritations.

Red Lamp Faults Overview

Red lamps indicate faults caught by sensors and monitoring systems.

Troubleshooting Specific Issues

Troubleshooting Venturi Suction Issues

Troubleshooting high water level, insufficient suction, or external switch interruptions.

Red Lamp 2: Level and Pump Faults

Indications for Red Lamp 2 related to water level and pump pressure.

Red Lamp 3: Acid and Dosing Faults

Indications for Red Lamp 3 related to acid status and dosing.

Irritations Not Indicated by Monitoring Switches

Red Lamp 4: Chlorine Faults

Indications for Red Lamp 4 related to chlorine dosing issues.

No Chlorine Dosing Troubleshooting

Troubleshooting steps for no free chlorine in pool water.

High pH & Turbid Component Troubleshooting

Troubleshooting high pH and turbid suction tube/mixing chamber.

Auto-Controller Output Troubleshooting

Troubleshooting auto-controller output for continuous dosing.

Flushing Tank Overflow Troubleshooting

Troubleshooting causes of flushing tank overflow at switch-off.

Tank Emptying Troubleshooting

Troubleshooting tank emptying despite normal pressure conditions.

Filter Disinfection at Back Wash

Installation

Piping Installation Guidelines

Guidelines and requirements for piping the system for optimal flow.

Electrical Connection

Electrical Supply and External Connections

Electrical supply control, external connections, and safety precautions.

Start Up Procedure

Initial Setup and Restart Process

Procedure for initial setup, restarts, and deaeration.

Pump Check

Water Supply Tubing Deaeration

Flushing Tank Water Level Adjustment

Venturi Water Flow and Suction Adjustment

Pressure Switch Adjustment

Chlorine Hopper Filling

Acid Dosing Setup

Continuous Dosing Performance Adjustment

Chlorine Dosing Adjustment Principles

Principles of chlorine consumption and dosing adjustment.

Acid Dosing Adjustment Guidance

Dosing Controlled by Auto-Controller

Connecting and Using Auto-Controllers

Connecting and using external auto-controllers for dosing.

Connecting Both Auto-Controllers Recommended

Recommendation for connecting both chlorine and pH auto-controllers.

Auto-Controller Output Specifications

Auto-controller output types and connection details.

Maintenance Procedures

Minimum Maintenance Checks

Minimum checks for maintaining the machine's good operating condition.

Taking Unit Out of Service

Procedure for safely taking the GRANUDOS out of service.

Control Plate Connection Table

Dosing Cycle Settings

Table of code switch settings for dosing cycles and performance.

Connector S01: Mains 230V

Pinout details for the 230 Volt mains connection.

Connector S02: Pump/Chlorine Valve

Pinout details for pump and chlorine valve connections.

Connector S03: External PH/Chlorine Control

Pinout for external PH/Chlorine controller connection.

Connector S08: PH/Chlorine Non-Volt

Pinout for non-volt PH/Chlorine controller connection.

Switch Connectors S04-S07

Pinout details for various switch inputs and outputs.

Maintenance Check List

Dissolving System Checks

Maintenance checklist items for the dissolving system.

Chlorine Dosing Checks

Maintenance checklist items for chlorine dosing components.

Acid Dosing Checks

Maintenance checklist items for acid dosing components.

Additional Maintenance Jobs

Additional maintenance tasks for the unit and its environment.

Spare Parts List

Chlorine Dosing Parts

List of spare parts for the chlorine dosing components.

Acid Dosing Parts

List of spare parts for the acid dosing components.

Filter Parts

List of spare parts for the filter system.

Control System Parts

List of spare parts for the control system.

Floating Valve Parts

List of spare parts for the floating valve.

Level Switch Parts

List of spare parts for the level switch.

Booster Pump Parts

List of spare parts for the booster pump.

Flow Switch Parts

List of spare parts for the flow switch.

Venturi & Cyclone Parts

List of spare parts for the venturi and cyclone.

Maintenance Kit Parts

Spare parts for the yearly maintenance kit.

Wiring Diagram

Autocontrol Wiring

Wiring connections for external autocontrol systems (non-volt & 230V AC).

Chlorine/pH Value Wiring

Wiring connections for chlorine/pH value monitoring.

Acid Pump Wiring

Wiring connections for the 24V DC acid pump.

Booster Pump Wiring

Wiring connections for the 230V AC booster pump.

Chlorine Dosing Motor Wiring

Wiring connections for the 24V DC chlorine dosing motor.

Heating Element Wiring

Wiring connections for the 24V DC heating element.