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Graseby 3000/500 - User Manual

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0473
Technical Service
Manual
Model 3000/500
and Micro 3100/505
Volumetric Infusion
Pump

Table of Contents

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Summary

Introduction

Scope of this manual

Details the manual's coverage and purpose for service personnel.

Related manuals

Lists other essential manuals for pump operation and service.

Graseby service contacts

Provides contact information for UK and USA Graseby service.

Product Overview

System description

Describes the general function and intended use of the infusion pumps.

Optional labels

Information on available labels for specific pump configurations.

Software versions

Identifies pump software versions and how to determine the installed version.

Upgrading to Version 0.71

Details the process and components required for upgrading pump software.

Specification

General Specifications

Covers weight, dimensions, temperature, and humidity for the pumps.

Power Specifications

Details AC power supply, battery type, operating time, and over-current protection.

Infusion and Rate Parameters

Defines ranges and increments for primary, secondary, and taper infusions.

Occlusion Sensing and KVO Rate

Specifies occlusion alarm levels, time to occlusion, and KVO rate settings.

Symbols Used on the Pump

Explains the meaning of various symbols found on the pump interface.

Standards and Safety

Covers electrical safety, design standards, CE marking, disposal, and patents.

Trumpet Curves

Illustrates worst-case rate error curves for pump testing.

Overview of Pump Operation & Initial Checks

Exterior Pump Views and Controls

Details front and rear panel layouts, indicators, displays, and programming keys.

Pump Powering and Operation

Explains how the pump is powered via AC or battery and its basic operational principles.

Internal Pump Mechanisms

Describes microprocessors, pumping mechanism, and the safety clip system.

System Monitoring and Displays

Covers pressure/occlusion monitoring, message display, and numeric displays.

Power Up and Boot Sequences

Details cold boot and warm boot procedures and power-up tests.

Powering Down the Pump

Explains manual and automatic power-down procedures and battery status.

Power Monitoring and Battery Testing

Describes AC mains and battery power monitoring, and battery testing methods.

Pump Alarms

Details insistent, non-insistent, and continuous backup alarm types and specifications.

Volumetric Pump Menus

Software Version Identification

Guides on how to determine the pump's installed software version.

Introduction to Pump Menus

Overview of the different menu types: Technician, Biomedical, Service Functions, Special Functions.

Technician Menu Parameters

Summarizes adjustable parameters within the Technician menu for pump configuration.

Biomedical Menu Parameters

Summarizes parameters and their use within the Biomedical menu.

Snapshot Screens

Explains how to view and decode snapshot screens for system events.

Service Functions Menu

Details how to enter and use the Service Functions menu for date/time settings.

Mechanical Systems

Linkage System and Safety Clip

Describes the linkage system, cam housing switch, and safety clip switch.

Cassette Housing and Door Mechanism

Details the cassette housing, door, and pressure plate sensor mechanisms.

Pumping Mechanism Components

Explains the stepping motor, cams, pistons, and valves involved in pumping.

Encoder Wheel and Interrupter

Describes the encoder wheel and interrupter's role in motor drive monitoring.

Pump Sensors

Details the pressure sensor, pressure plate position sensor, and photo sensor.

Over Pressure Valve and Back Pressure

Explains the over pressure valve, swing arm, and back pressure regulation.

Pole Clamp and IV Pole Mounting

Describes how to attach pumps to an IV pole using the pole clamp and modular system.

Electronic Circuits

Introduction to Diagrams

Lists the electrical diagrams included in this chapter.

Overall Functional Block Diagram

Provides a high-level block diagram of the pump's electronic system.

CPU;Power Supply Schematics

Detailed schematic diagrams for the CPU and power supply circuitry.

Input;Output Schematic

Schematic diagram illustrating the I/O board connections and functions.

Maintenance Procedures

Recommended Test Equipment

Lists essential equipment for performing functional and accuracy tests.

Service Tool Kit

Details the specific tools required for servicing the pump.

Periodic Cleaning Procedures

Provides guidelines on recommended cleaning agents and procedures.

Recommended Yearly Checks

Outlines essential annual checks, lubrication, and electrical safety tests.

Annual Functional and Accuracy Tests

Describes tests for power up, LCD, keypad, door, alarms, motor, and battery.

Troubleshooting Common Issues

Provides guidance on diagnosing and resolving pump faults using error codes.

Replacing the LCD

Step-by-step instructions for identifying and replacing the LCD module.

Reinitialising Pump After NVRAM Replacement

Procedure for reinitialising the pump after replacing the NVRAM (IC18).

Disassembly and Reassembly Instructions

Battery and Fuse Removal

Procedures for safely removing the pump's battery and AC fuse.

Housing Component Removal

Instructions for removing the front and rear housings and door assembly.

Board Assembly Removal

Steps for removing the CPU/Power supply and I/O board assemblies.

Display Board and Membrane Switch Replacement

Guides for replacing the display board and membrane switch.

Pump and Motor Assembly Removal

Procedures for removing the pump assembly and motor assembly.

Mechanical Component Adjustments

Covers calibration and adjustment of cam housing switch and occlusion alarm.

Voltage Checks

Procedure for checking various DC voltages (5V, 12V, 13.8V) on the pump.

Low and Dead Battery Alarm Checks

Instructions for testing the low battery and dead battery alarms.

Illustrated Parts List

Parts List for Serial Numbers 3000-59,999

Lists parts for pumps with serial numbers 3000 to 59,999.

General Assembly Parts

Illustrates and lists parts for the general assembly of the pump.

Pump Assembly Parts

Lists and illustrates parts specific to the pump assembly.

Rear Housing Assembly Parts

Lists and illustrates parts for the rear housing assembly.

Display Board Assembly Parts

Lists and illustrates components of the display board assembly.

CPU Power Supply;RS232 Board Parts

Lists and illustrates parts for the CPU power supply/RS232 board.

I;O Board Assembly Parts

Lists and illustrates components of the I/O board assembly.

Parts List for Serial Numbers 60,000

Lists parts for pumps with serial numbers 60,000 and above.

General Assembly Parts (Serial > 60,000)

Illustrates and lists parts for general assembly of pumps serial number 60,000+.

Electrical Diagrams

Introduction to Electrical Diagrams

Lists the diagrams available in this chapter.

Overall Functional Block Diagram

High-level overview of the pump's electronic system components.

Power Routeing Block Diagram

Diagram showing the flow of power through the pump's main boards.

Electrical Routeing Block Diagram

Illustrates electrical signal paths between major components.

Display Board Schematic

Detailed schematic of the display board circuitry.

CPU;Power Supply Schematics

Detailed schematics for the CPU and power supply circuitry (3 sheets).

Input;Output Schematic

Schematic diagram of the I/O board showing connections and signals.

RS232 Schematic

Schematic diagram for the RS232 interface circuitry.

Waveform Diagrams

Introduction to Waveforms

Lists oscilloscope waveforms presented for selected test points.

Air Detect Waveforms

Waveforms showing air detect sensor signals at TP3 and TP2.

Motor Drive Pulses Waveforms

Waveforms illustrating motor drive pulses at TP7 for various rates.

Empty Bag and Interrupter Waveforms

Waveforms for empty bag detection (P102) and interrupter detector (TP4).

Remote Monitoring & Control of the pump

Introduction to Remote Control

Explains the pump's RS232 connector and its use for monitoring and control.

Commands Summary (Version 0.67 and below)

Defines monitoring (CM) and control (CI) commands for older software versions.

Command Record and Return Record Formats

Details the structure of command and response records, including header, length, code, and CRC.

Alarm Bytes Definition

Explains the meaning of each byte in the alarm status field.

Hardware Connection and Handshaking

Describes the RS232 connector pinout and handshake signals (RTS/CTS).

Example Commands (Version 0.68 and above)

Provides examples of commands for interfacing with newer software versions.

Command Summary Table

Defines command codes, modes, record formats, and parameters for accepted commands.

Index

Graseby 3000/500 Specifications

General IconGeneral
BrandGraseby
Model3000/500
CategoryWater Pump
LanguageEnglish