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Gravely COMPACT-PRO 991072 User Manual

Gravely COMPACT-PRO 991072
34 pages
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Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
Models
991072 – Compact-Pro 44
Compact-Pro™ 44
03993700 11/09
Printed in USA
ENGLISH
FRANÇAIS
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Gravely COMPACT-PRO 991072 Specifications

General IconGeneral
BrandGravely
ModelCOMPACT-PRO 991072
CategoryLawn Mower
LanguageEnglish

Summary

Introduction to the Manual

About This Manual

Read manual for understanding safety, controls, and maintenance.

Service and Parts Information

Information on ordering publications, parts, and making service inquiries.

Dealer Delivery and Product Information

Dealer Responsibilities

Key tasks for dealers during unit delivery and customer handover.

Product Registration and Parts

Instructions for product registration and using genuine replacement parts.

Disclaimer

States the manufacturer can change designs without notice.

Safety Guidelines

Safety Alerts and Signal Words

Explanation of safety symbols, signal words (DANGER, WARNING, CAUTION) and their meanings.

Safe Operating Practices

Guidelines for safe operation, laws, and operator training requirements.

Safety Decals and Locations

Importance of replacing missing or damaged safety decals on the unit.

Danger Warnings

Avoid Serious Injury or Death

Critical safety warnings to prevent severe injury or death.

Rotating Parts Hazard

Warning to keep hands and feet away from rotating components.

Operational Safety Warnings

Mower Guards and Discharge

Do not operate without guards or bagger attached.

Hot Surfaces Hazard

Caution regarding hot parts and allowing them to cool.

Rotating Parts Hazard

Warning to stay clear of rotating parts to avoid injury.

Personal Safety Precautions

Attire and Personal Protective Equipment

Guidelines on clothing, goggles, gloves, and footwear for safe operation.

General Operational Safety

Instructions on starting, controls, interlocks, and avoiding hazards.

Maintenance Safety

Precautions for servicing, adjustments, and moving parts.

Operating and Towing Safety

Slope Operation Guidelines

Precautions for operating on slopes, including speed and direction.

Towing and Transport Safety

Guidelines for safely towing equipment and transporting the unit.

Fuel and Fire Safety

Warnings about gasoline flammability and handling precautions.

Battery and Storage Safety

Battery Handling and Safety

Precautions for handling batteries, including lead exposure and protection.

Maintenance and Labeling

Advice on maintaining unit condition and safety labels.

Storage Precautions

Guidelines for short-term and long-term storage of the unit.

Assembly

Unit Assembly Steps

Step-by-step guide for unpacking and assembling the unit.

Tire Mounting Caution

Warning about explosive separation of tire and rim parts during servicing.

Pre-Operation Checks

Checks for safety interlocks, controls, and lubrication before operation.

Controls and Features

Control Identification

Diagram and list of main controls and their locations on the unit.

Key Controls Overview

Description of fuel tanks, steering levers, ignition switch, throttle, and PTO.

Operation

Steering Lever Operation

How to control speed, direction, and turning with steering levers.

Safety Interlock System

Testing and importance of the safety interlock system for safe operation.

Ignition and Choke Controls

How to use the ignition switch and choke for starting and stopping.

Operational Controls and Adjustments

Throttle, Bypass, and PTO Controls

How to use throttle, bypass valve, and PTO switch for engine and blade control.

Mower Lift and Parking Brake

Operation of the mower lift pedal and parking brake lever.

Seat Adjustment and Hour Meter

How to adjust the seat and use the hour meter for maintenance tracking.

Fueling and Gasoline Guidelines

Filling the Fuel Tank

Step-by-step instructions for safely filling the fuel tank.

Gasoline Specifications

Recommended fuel type, octane, and ethanol content for the engine.

Fuel Stabilizer Usage

Importance of fuel stabilizer for preventing deposits during storage.

Pre-Start Checks and Operation

Pre-Start Checks

Checks for interlock system and air cleaner before starting.

Starting and Shutting Off the Engine

Procedure for starting and stopping the engine safely.

Mowing and Parking Procedures

How to operate the unit for mowing and how to park it safely.

Moving and Performance Guidelines

Moving the Unit (Engine Off)

Instructions for moving the unit when the engine is not running.

Best Performance Tips

Advice for optimal mowing results, including blade sharpness and cutting height.

Maintenance Schedule

Each Use Maintenance

Tasks to perform before or after each use, including safety checks and cleaning.

Tire Mounting Safety

Caution regarding explosive separation of tire and rim parts during servicing.

Cleaning the Unit

Instructions for cleaning the unit without damage.

Periodic Maintenance

Scheduled Maintenance Tasks

Tasks for 25, 50, 100, and 400 hour intervals, including blades, filters, and belts.

Service and Adjustments

Information on obtaining service from dealers and general adjustment precautions.

Service Position

Steps to place the unit in a service position for maintenance.

Hydraulic Fluid

Adding Hydraulic Fluid

Instructions for checking and adding 20W-50 engine oil to the hydraulic system.

Changing Hydraulic Fluid and Filter

Procedure for changing hydraulic fluid and filter at specified intervals.

Mower Blades and Hydraulic System

Removing and Replacing Mower Blades

Instructions for removing, replacing, and tightening mower blades.

Purging the Hydraulic System

Procedure to remove air from the hydraulic system after service.

Mower Blade Maintenance

Sharpening Mower Blades

Guidelines for sharpening mower blades, including when to discard them.

Checking Blade Balance

Procedure for checking and ensuring mower blades are balanced.

Battery Maintenance

Removing and Replacing Battery

Steps for safely removing and installing the unit's battery.

Cleaning Battery Terminals

Instructions for cleaning battery terminals for optimal performance.

Charging the Battery

Guidelines for safely charging the battery using an automatic charger.

Unit Lubrication and Steering Adjustment

Lubricating Unit Components

Applying oil to pivot points and pin connections as per schedule.

Steering Control Neutral Adjustment

Procedure to eliminate creeping by adjusting steering control neutral.

Steering System Adjustments

Aligning Steering Levers

Steps to align steering levers for proper directional control.

Adjusting Unit Tracking

Procedure to adjust unit tracking to ensure it moves in a straight line.

Handle and Brake Adjustments

Steering Lever Handle Height Adjustment

How to adjust the height of the steering lever handles.

Parking Brake Adjustment

Procedure to adjust the parking brake if it does not hold properly.

Belt Replacement

PTO Belt Access

Steps to access the PTO belt for removal or replacement.

Replacing Mower Belts

Procedure for removing and installing mower belts.

Deck and Belt Service

Replacing Hydro Pump Belt

Instructions for replacing the hydro pump belt.

Mower Deck Anti-scalp Roller Adjustment

How to adjust anti-scalp rollers for cutting height.

Removing the Mower Deck

Procedure for safely removing the mower deck from the unit.

Mower Deck Installation and Leveling

Installing the Mower Deck

Steps to install the mower deck onto the unit.

Checking Blade Level and Pitch

Procedure to check and adjust deck side-to-side level and front-to-back pitch.

Blade Adjustment and Clutch Service

Adjusting Blade Height and Pitch

How to adjust the cutting height and pitch of the mower blades.

Clutch Air Gap Adjustment

Procedure to check and adjust the clutch air gap.

Storage and Parts

Storage Procedures

Guidelines for short-term and long-term storage of the unit.

Available Accessories

List of optional accessories for the unit with part numbers.

Service Parts List

List of common service parts with part numbers and quantities.

Specifications

Model and Engine Specifications

Details on model, engine, displacement, speed, and brakes.

Size, Weight, and Tires

Specifications for unit dimensions, weight, and tire sizes/pressures.

Mower Deck Specifications

Details on deck lift, cutting width, height, and towing capacity.

Warranty Information

Commercial Warranty Coverage

Details of the two-year limited warranty for lawn and garden products.

Specific Component Warranties

Information on lifetime warranties for deck shell, frame, and limited warranties for spindles.

Service Parts and Accessories Warranty

Warranty period for service parts and accessories.

Warranty Exclusions and Limitations

Customer Responsibilities

Customer duties for warranty service, including registration and maintenance.

Warranty Limitations and Exclusions

Items not covered by warranty, such as engine, wear items, and misuse.

Remedy and Damage Limitations

Limitations on liability for incidental, special, or consequential damages.

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