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Gravely 991084 ZT HD60 - User Manual

Gravely 991084 ZT HD60
40 pages
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Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
ZT HD
04414600 11/11
Printed in USA
ENGLISH
FRANÇAIS
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable
for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther
méthyl-tertiobutylique) sur cette machine.
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la
garantie.
Models
991082 – ZT HD48
(Serial No. 010000 and up)
991083 – ZT HD52
(Serial No. 010000 and up)
991084 – ZT HD60
(Serial No. 010000 and up)
991090 – ZT HD44
(Serial No. 010000 and up)
991091 – ZT HD60
(Serial No. 000101 and up)
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Summary

INTRODUCTION

The Manual

Guidance on reading the manual for safe operation, controls, and maintenance.

Engine Manual

Information on engine-specific service recommendations and obtaining manuals.

Service and Replacement Parts

Advice on ordering parts and service inquiries using model and serial numbers.

PRODUCT REGISTRATION

Customer Registration Responsibility

Details on how dealers register products and customer actions if not registered.

UNAUTHORIZED REPLACEMENT PARTS

Warranty Implications of Non-Genuine Parts

Explains how using non-Gravely parts can affect performance, safety, and void the warranty.

DISCLAIMER

Manufacturers Right to Change Design

States the manufacturer's right to change products without notice.

DEALER DELIVERY

Dealer Responsibilities at Delivery

Lists essential checks and information dealers must provide to customers upon delivery.

SAFETY

Safety Alert Symbols and Signal Words

Explains safety alert symbols, signal words, and their meanings for user awareness.

General Safety Practices and Laws

Emphasizes following safety messages, being alert, and adhering to local regulations.

Operator Training Requirements

Stresses the importance of proper instruction for new operators and those who borrow or rent the unit.

Safety Decals and Locations

Advises on maintaining safety decals and referring to their locations for proper identification.

SAFETY WARNINGS AND HAZARDS

General Danger: Serious Injury or Death

Highlights critical dangers like amputations, thrown objects, and operating without guards.

Specific Hazard Warnings

Covers warnings regarding carrying children, slope operation, sudden turns, and interlock systems.

DANGER: Dismemberment Hazard

Preventing Dismemberment

Instructions to avoid dismemberment by keeping hands away from rotating blades and moving belts.

DANGER: Discharge Hazard

Safe Discharge Practices

Advises against directing discharge toward people or property and keeping bystanders away.

DANGER: Tipping Hazard

Slope Operation Precautions

Warns against tipping and operating on slopes exceeding 15 degrees.

DANGER: Service Hazard

Safety Steps Before Servicing

Outlines essential safety steps before performing unit maintenance or adjustments.

DANGER: Bystander Hazard

Protecting Bystanders

Instructions to avoid operating near bystanders and not carrying passengers.

DANGER: Loss of Traction Hazard

Managing Loss of Traction

Steps to take if traction is lost, including disengaging PTO and slow movement.

DANGER: Discharge and Guard Requirements

Operating with Guards and Chutes

Emphasizes operating with discharge chute and guards in place.

DANGER: Rotating Parts Hazard

Staying Clear of Rotating Parts

Advises avoiding injury by staying clear of rotating parts.

DANGER: Multiple Hazards (5)

Discharge, Dismemberment, and General Safety

Covers discharge, dismemberment hazards, and general safety for operation and servicing.

WARNING: Discharge and Guard Safety (6)

Operating with Guards and Chutes

Reinforces operating with the discharge chute and guards in place.

DANGER: Discharge and Guard Requirements (7)

Guards and Chute Operation

Emphasizes operating with discharge chute and guards correctly positioned.

DANGER: Operator and Area Safety (8)

Operator Proximity and Servicing

Advises keeping people away, servicing with the engine off, and staying clear of rotating parts.

HOT SURFACES!

Handling Hot Components

Warns against touching hot parts after operation and to allow them to cool.

CAUTION: Fueling and System Warnings (10)

Safe Fueling Practices

Provides cautions on smoking, filling fuel tanks, and overfilling to prevent system damage.

CAUTION: Rotating Parts Hazard (11)

Staying Clear of Rotating Parts

Advises avoiding injury by staying clear of rotating parts.

EMISSION CONTROL SYSTEM

Understanding Emission Controls

Explains emission control components and the consequences of tampering with them.

SAFETY RULES

General Operational Safety Guidelines

Outlines essential safety practices, inspections, and awareness for safe operation.

OPERATIONAL SAFETY PRECAUTIONS

Moving Parts and Body Protection

Warns against contact with moving parts and suggests protective measures.

Engine Exhaust and Ventilation

Addresses dangers of engine exhaust fumes and the need for good ventilation.

Control and Safety Device Integrity

Stresses keeping safety devices in place and ensuring the interlock system functions correctly.

Safe Operation Practices

Covers visibility, footing, speed, turning, backing, and stopping procedures for safe operation.

TRANSPORT AND TOWING SAFETY

Safe Transport Procedures

Guidelines for transporting the unit, including securing it and avoiding transport with a running engine.

FUEL HANDLING AND STORAGE SAFETY

Safe Fueling and Storage

Covers safe fueling practices, handling flammable fuel, and proper storage procedures.

BATTERY SAFETY AND HANDLING

Battery Precautions and Connections

Details safety measures for handling batteries, connecting cables, and preventing shocks or explosions.

GENERAL MAINTENANCE AND STORAGE SAFETY

Safe Maintenance and Storage Practices

Advises on safe maintenance, checking hardware, and proper unit storage to prevent hazards.

ASSEMBLY

Unit Assembly and Preparation

Outlines the initial steps for unpacking and preparing the unit for assembly.

Tire and Wheel Safety

Warns about potential hazards during tire and wheel servicing and proper procedures.

Steering Lever and Safety System Checks

Details steps for positioning steering levers and checking the safety interlock system.

Component Checks and Initial Setup

Covers checks for battery, engine oil, fuel, hardware, lubrication, and deck setup.

CONTROLS AND FEATURES

Component Identification

Identifies and labels key controls and features of the unit shown in Figure 4.

OPERATION

Safety Interlock System Testing

Details how to test the safety interlock system to ensure proper functioning before operation.

Steering Lever Operation and Turning

Explains how steering levers control direction, speed, and turning maneuvers.

Ignition Switch and Choke Control

Describes the function and operation of the ignition switch and choke control for starting the engine.

OPERATING CONTROLS

Throttle, Cutting Height, and Parking Brake

Explains the function of the throttle, how to adjust cutting height, and operate the parking brake.

Bypass Valve, PTO Switch, and Lift Pedal

Details the operation of the bypass valve, PTO switch, and mower lift pedal.

Seat Adjustments and Hour Meter

Covers how to adjust the seat and understand the functions of the hour meter.

FUELING THE UNIT

Fuel Tank Filling Procedures

Provides instructions and warnings for safely filling the fuel tank, including avoiding overfilling.

Gasoline Guidelines and Fuel Stabilizer

Details acceptable gasoline types and the importance of fuel stabilizer for storage.

PRE-START CHECKS

Safety Interlock and Air Cleaner Checks

Emphasizes checking the safety interlock system and air cleaner before starting the unit.

PRE-START AND EMERGENCY PROCEDURES

Pre-Start Checks and Adjustments

Lists essential checks for fuel, oil, tires, hydraulics, seat, and cutting height before operation.

Emergency Stopping Procedures

Outlines immediate actions to take in an emergency situation to safely stop the unit.

STARTING, OPERATION, AND PARKING

Starting and Shutting Off the Engine

Provides step-by-step instructions for starting and stopping the engine safely.

Mowing Operation and Parking

Guides on how to operate the unit for mowing and proper procedures for parking.

MOVING UNIT WITHOUT ENGINE

Engaging Bypass Levers

Explains how to use bypass levers to move the unit with the engine off.

PERFORMANCE TIPS

Optimizing Mowing Performance

Offers advice on cutting conditions, blade sharpness, and deck leveling for best results.

MAINTENANCE SCHEDULE

Regular Service Checks (Each Use)

Details essential checks like safety interlock, parking brake, tires, and cleaning to be done each use.

Periodic Service Intervals (25-100 Hours)

Lists services required at 25, 50, and 100-hour intervals, including blade checks, lubrication, and belt inspection.

Major Service (400 Hours)

Outlines the significant maintenance task of changing hydraulic fluid and filter every 400 hours.

SERVICE AND ADJUSTMENTS

Recommended Maintenance Tasks

Lists tasks like checking mower blades, air filter, lubricating unit, and changing fluids at specified intervals.

Service Position Guidelines

Provides instructions on how to safely position the unit for servicing and adjustments.

HYDRAULIC FLUID

Checking and Adding Hydraulic Fluid

Details how to check the hydraulic fluid level and the procedure for adding fluid.

Changing Hydraulic Fluid and Filter

Explains the process for changing the hydraulic fluid and filter at specified service intervals.

HYDRAULIC SYSTEM PURGING

Procedure for Purging Hydraulic System

Outlines the steps to purge the hydraulic system after servicing to ensure proper operation.

MOWER BLADES

Mower Blade Removal and Replacement

Details the process for safely removing and replacing mower blades, including torque specifications.

MOWER BLADE MAINTENANCE

Sharpening and Balancing Mower Blades

Provides instructions for safely sharpening, balancing, and installing mower blades.

When to Discard Mower Blades

Lists conditions under which mower blades should be discarded due to wear or damage.

BATTERY SERVICE

Battery Removal and Replacement

Details procedures for removing, replacing, and reconnecting the unit's battery.

Cleaning Battery Terminals

Explains how to clean battery terminals for optimal performance and longevity.

BATTERY MAINTENANCE AND SAFETY

Charging and Battery First Aid

Provides instructions for charging the battery and first aid for electrolyte contact.

LUBRICATION GUIDE

Pivot Points and Connections Lubrication

Details where and how often to apply oil to pivot points and pin connections.

STEERING CONTROL ADJUSTMENT

Eliminating Unit Creeping

Explains how to adjust steering controls to prevent the unit from creeping when not actively steered.

STEERING CONTROL ADJUSTMENT

Aligning Steering Levers

Provides steps to align steering levers correctly for proper operation.

TRACKING ADJUSTMENT

Correcting Unit Tracking Issues

Details how to adjust tire pressure and limiter bolts to ensure the unit tracks straight.

STEERING LEVER HANDLE ADJUSTMENT

Adjusting Handle Height Positions

Explains how to adjust the steering lever handles to one of three height positions.

PARKING BRAKE ADJUSTMENT

Adjusting Parking Brake Functionality

Guides on how to adjust the parking brake if it does not hold the unit properly.

PARKING BRAKE AND PTO BELT

Adjusting the Parking Brake

Provides steps to check and adjust the parking brake for proper engagement.

Accessing the PTO Belt

Details how to access the PTO belt by removing covers and placing the footboard.

REPLACING MOWER BELTS

Procedure for Belt Replacement

Guides on safely releasing tension and replacing mower belts.

REPLACING MOWER BELTS

Belt Arrangement and Covers

Explains the order of belt installation and reattaching covers.

REPLACING THE HYDRO PUMP BELT

Hydro Pump Belt Replacement Steps

Details the process for replacing the hydro pump belt, including tension release and sheave positioning.

MOWER DECKS

Anti-scalp Roller Adjustment

Explains how to adjust anti-scalp rollers for different cutting heights to prevent lawn scalping.

REMOVING THE MOWER DECK

Deck Removal Safety and Procedure

Outlines safety precautions and steps for safely removing the mower deck from the unit.

INSTALLING THE MOWER DECK

Deck Installation Steps

Provides instructions for installing the mower deck, connecting arms, chains, and belts.

LEVELING THE MOWER DECK

Checking Blade Level and Pitch

Details how to measure and adjust blade level and pitch for optimal cutting quality.

MOWER DECK HEIGHT ADJUSTMENT

Adjusting Blade Height and Deck Pitch

Explains how to adjust deck lift brackets to set blade height and achieve proper front-to-back pitch.

CLUTCH ADJUSTMENT

Checking and Adjusting Clutch Air Gap

Details how to check and adjust the clutch air gap for proper engagement and disengagement.

STORAGE PROCEDURES

Short and Long Term Storage

Provides guidelines for storing the unit for short and long periods, including fuel system treatment.

ACCESSORIES

Available Accessories

Lists optional accessories available for the unit.

SERVICE PARTS

Replacement Parts List

Lists part numbers and descriptions for common service parts.

SPECIFICATIONS OVERVIEW

Model and Engine Details

Provides key specifications for model numbers, engines, and performance data.

Physical and Tire Specifications

Lists dimensions, weight, and tire details for the unit.

Mower Deck and Lift Specifications

Details mower deck cutting width, height, and lift mechanism specifications.

LIMITED WARRANTY

Warranty Periods and Coverage

Outlines warranty coverage periods for consumer and commercial use across different product groups.

Special Warranty Extensions

Details special extensions for specific components like the mower deck shell and main frame.

Warranty Exceptions and Limitations

Lists components and conditions not covered by the warranty, such as batteries and belts.

CUSTOMER RESPONSIBILITIES

Product Registration and Service Needs

Explains customer duties for product registration and obtaining warranty service.

Finding a Service Representative

Guides users on how to locate an authorized service representative.

WARRANTY EXCLUSIONS AND LIMITATIONS

Items Not Covered by Warranty

Lists parts and conditions explicitly excluded from warranty coverage.

Misuse and Alteration Exclusions

Details how misuse, alteration, or improper adjustments can void the warranty.

WARRANTY DISCLAIMERS

Limitation of Damages and Implied Warranties

Addresses limitations on remedies, damages, and implied warranties.

EMISSION CONTROL WARRANTY

Warranty Rights and Owner Responsibilities

Explains owner obligations regarding maintenance and presenting the equipment for warranty service.

Manufacturers Coverage and Defect Requirements

Details the manufacturer's warranty coverage for emission parts and requirements for defects.

Gravely 991084 ZT HD60 Specifications

General IconGeneral
BrandGravely
Model991084 ZT HD60
CategoryLawn Mower
LanguageEnglish

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