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Gravely ZT HD52 User Manual

Gravely ZT HD52
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Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
ZT HD
04414600 11/11
Printed in USA
ENGLISH
FRANÇAIS
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable
for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther
méthyl-tertiobutylique) sur cette machine.
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la
garantie.
Models
991082 – ZT HD48
(Serial No. 010000 and up)
991083 – ZT HD52
(Serial No. 010000 and up)
991084 – ZT HD60
(Serial No. 010000 and up)
991090 – ZT HD44
(Serial No. 010000 and up)
991091 – ZT HD60
(Serial No. 000101 and up)

Other manuals for Gravely ZT HD52

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Gravely ZT HD52 Specifications

General IconGeneral
EngineKawasaki FR691V
Engine Size726 cc
Engine Power23 hp
Cutting Width52 in
Deck TypeFabricated
Deck Material10-gauge steel
TransmissionHydro-Gear ZT-3400
Spindle MaterialAluminum
Ground Speed Forward8 mph
Ground Speed Reverse4 mph
Turning RadiusZero
Engine TypeV-Twin
Cutting Height1.5 - 4.5 in

Summary

Non-English Manuals and Introduction

Obtaining Manuals in Other Languages

Information on how to get manuals in languages other than English from dealers or website.

Introduction to the Manual

Guidance on reading the manual for operation and maintenance understanding.

Engine and Parts Information

Details on separate engine manuals and ordering replacement parts.

Dealer and Product Information

Disclaimer on Product Changes

Gravely's right to change products without notice.

Dealer Delivery Responsibilities

Key tasks for dealers during unit delivery to customers.

Safety Instructions and Symbols

Understanding Safety Alerts and Signal Words

Explanation of safety alert symbols, signal words, and notations used in the manual.

General Safety Practices and Training

Guidelines for safe operation, applicable laws, and required operator training.

Safety Decals and Their Importance

Emphasis on always replacing missing or damaged safety decals.

Specific Operational Safety Hazards

Avoiding Serious Injury and Death

Critical warnings about severe injury or death from improper operation.

Managing Slope and Bystander Hazards

Precautions for operating on slopes and keeping bystanders safe.

Detailed Hazard Warnings

Dismemberment and Discharge Hazards

Warnings about hazards related to rotating blades, moving belts, and discharge.

Tipping and Service Hazards

Precautions to prevent tipping and hazards during maintenance.

Additional Safety Precautions

Bystander and Traction Loss Hazards

Safety measures concerning bystanders and loss of traction.

Critical Danger Warnings

Reinforcement of danger warnings for discharge and rotating parts.

Critical Safety Directives

Prohibiting Unsafe Operations

Directives against unsafe practices like improper discharge or operation without guards.

Hot Surfaces and General Safety

Warnings about hot surfaces and general safety for feet, hands, and people.

Operational Cautions and Emissions

Fueling and Smoking Cautions

Precautions during fueling, including no smoking.

Emission Control System Information

Details about the equipment's emission control system and compliance.

General Safety Rules Review

Comprehensive review of safety rules for assembly and operation.

Safe Operation Practices

Protecting Against Moving Parts and Fumes

Warnings about dangers from moving parts and engine fumes.

Using Controls and Safety Devices

Proper use of controls, safety devices, and visibility considerations.

Slope Operation and Parking Safety

Guidelines for safe operation on slopes and parking procedures.

Advanced Safety and Maintenance

Towed Equipment and Transport Safety

Safety advice for towing equipment and transporting the unit.

Fuel, Battery, and Electrical Safety

Precautions for handling fuel, batteries, and preventing electric shock.

Storage and Attachment Safety

Guidelines for unit storage, attachment use, and hardware checks.

Unit Assembly Procedures

Preparation and Component Checks

Steps for unpacking, preparing, and checking components before assembly.

Specific Assembly and Safety Checks

Instructions for seat, levers, lubrication, and safety interlock system checks.

Controls and Features Overview

Identification of Key Controls

Labels and descriptions of major controls shown in Figure 4.

Operating the Mower

Steering Lever and Interlock System Operation

How to use steering levers and test the safety interlock system.

Ignition Switch and Choke Control

Operation of the ignition switch and choke for starting the engine.

Detailed Control Operations

Throttle, Cutting Height, and Parking Brake

Operating the throttle, adjusting cutting height, and using the parking brake.

Bypass Valve, PTO, and Lift Controls

Using bypass valves, PTO switch, and mower lift pedal.

Seat Adjustment and Hour Meter Functions

Adjusting the seat and understanding the hour meter functions.

Fueling and Pre-Start Checks

Filling the Fuel Tank Safely

Proper procedures and precautions for filling the fuel tank.

Gasoline Guidelines and Fuel Stabilizer

Recommended gasoline types and the use of fuel stabilizers for storage.

Pre-Start Inspection Checklist

Essential checks before starting the engine, including interlock and air filter.

Starting, Stopping, and Emergency Procedures

Emergency Stopping and Engine Shutdown

Steps for stopping the unit in an emergency and shutting off the engine.

Engine Starting and Mowing Operation

Procedures for starting the engine and operating the mower.

Parking the Unit Safely

Steps for safely parking the mower.

Moving and Performance Optimization

Moving Unit with Engine Off

Procedure for disengaging transmission to move the unit manually.

Tips for Best Mowing Performance

Recommendations for cutting dry grass, blade sharpness, and deck leveling.

Maintenance Schedule - Initial Checks

Each Use Maintenance Tasks

Regular checks required for safety interlock, parking brake, fluid, tires, and unit cleaning.

Maintenance Schedule - Periodic Service

Scheduled Engine and Component Service

Tasks for engine maintenance, blade checks, air filter, lubrication, and fasteners.

Service and Adjustments

Preparing the Unit for Service

Steps to place the unit in the required service position.

Hydraulic Fluid Management

Checking and Adding Hydraulic Fluid

Procedures for checking the hydraulic fluid level and adding fluid.

Changing Hydraulic Fluid and Filter

Steps for draining and replacing hydraulic fluid and filter.

Hydraulic System and Blade Maintenance

Purging the Hydraulic System

Procedure to purge air from the hydraulic system after service.

Mower Blade Removal and Replacement

Steps for removing, replacing, and torquing mower blades.

Mower Blade Sharpening and Battery Care

Sharpening and Balancing Mower Blades

Instructions for sharpening, balancing, and installing mower blades.

Battery Maintenance Procedures

Steps for removing, replacing, and cleaning the unit's battery.

Battery Charging and Lubrication

Charging and Battery Safety

Guidelines for charging the battery and first aid for electrolyte contact.

Lubricating Unit Components

Applying oil to pivot points and pin connections as per schedule.

Steering Control Adjustments

Eliminating Excessive Unit Creeping

Procedure to adjust steering controls to prevent unit from creeping.

Steering System Alignment

Aligning Steering Levers for Proper Operation

Steps to align steering levers and adjust brake interlock.

Unit Tracking and Handle Adjustments

Adjusting Unit for Straight Tracking

Procedures for adjusting tire pressure and limiter bolts for straight tracking.

Steering Lever Handle Height Adjustment

Adjusting the height of the steering lever handles.

Parking Brake Adjustment

Ensuring Proper Parking Brake Function

Guidance on adjusting the parking brake if it does not hold properly.

Brake and Belt System Maintenance

Checking and Adjusting the Parking Brake

Procedures for checking and adjusting the parking brake cable.

PTO Belt Access and Replacement

Steps for accessing and replacing the PTO belt.

Belt Replacement Procedures

Replacing Mower and Hydro Pump Belts

Detailed instructions for replacing mower and hydro pump belts.

Mower Deck Adjustments and Removal

Adjusting Anti-scalp Rollers

How to adjust anti-scalp rollers for different cutting heights.

Removing the Mower Deck Safely

Steps for safely removing the mower deck from the unit.

Mower Deck Installation and Leveling

Installing the Mower Deck Correctly

Procedure for installing the mower deck under the unit.

Leveling the Mower Deck for Optimal Cut

Steps to ensure the mower deck is level for a quality cut.

Blade Leveling and Clutch Adjustment

Checking Blade Level and Pitch

Procedures for checking and adjusting blade side-to-side level and front-to-back pitch.

Adjusting Mower Clutch Air Gap

Steps for checking and adjusting the clutch air gap.

Storage and Parts Information

Unit Storage Procedures (Short and Long Term)

Guidelines for storing the unit for short and extended periods.

Accessories and Service Parts Listing

Lists of available accessories and common service parts.

Equipment Specifications

HD 48 and HD 52 Model Specifications

Technical specifications for the HD 48 and HD 52 models.

Equipment Specifications Continued

HD 60, HD 44, and HD 60 Model Specifications

Technical specifications for the HD 60, HD 44, and additional HD 60 models.

Consumer Product Warranty Details

Warranty Coverage and Product Groups

Overview of warranty periods for different product groups and uses.

Warranty Extensions and Exceptions

Details on special warranty extensions and common exceptions/limitations.

Warranty Service and Exclusions

Customer Responsibilities for Warranty

Purchaser's duties for obtaining warranty service and product registration.

Warranty Exclusions and Disclaimers

Items not covered by warranty and general disclaimers.

Damage and Limitation of Liability

Limitations on Damages and Implied Warranties

Information on limitations of liability and implied warranties.

Evaporative Emission Control Warranty

Emission Control Warranty Rights and Obligations

Owner's rights, obligations, and manufacturer's coverage for emission systems.

Warranty Requirements and Defect Coverage

Specifics on warranty period, defect coverage, and repair timelines.

Emission Control System Details

Emission Control System Parts List

List of components considered emission-related for evaporative emissions.

California Emission Control Disclaimer

Disclaimer regarding California-specific emission control certifications.

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