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Greenwood 100 User Manual

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Greenwood Hydronic Furnace
MODELS 100, 200, 300
Owner’s Manual
BE SURE TO READ THIS MANUAL AND KEEP IT NEAR THE FURNACE FOR
EASY REFERENCE
For the latest information and manual for your Greenwood Furnace, refer to the SUPPORT
section of the Greenwood website: www.GreenwoodFurnace.com
Greenwood furnaces are certified to meet UL-391-1995 and CAN/CSA B366.1-M91 standards
for safety for solid-fuel fired indoor heating appliances
V 4.1
© 2008 Greenwood Technologies, LLC
All Rights Reserved
GREENWOOD TECHNOLOGIES, LLC
13427 NE 20
th
St, Ste. 120 Bellevue, WA 98005
800-959-9184
Support: 877-436-6191

Table of Contents

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Greenwood 100 Specifications

General IconGeneral
BrandGreenwood
Model100
CategoryFurnace
LanguageEnglish

Summary

Safety Certifications

Emissions Certifications

US EPA Outdoor Wood-Fired Hydronic Heater Program

Details US EPA 2007 program for outdoor wood-fired hydronic heaters and emissions levels.

Introduction to the Furnace

Hire a Certified Installer

Emphasizes hiring a licensed contractor experienced with hydronic heating systems.

Read the Owner's Manual

Advises users to read the manual for safe operation and maintenance instructions.

How the Furnace Works

Explains the furnace's design for high efficiency and clean burning through its flame path.

Air Flow Explanation

Details how fresh air enters, is heated, and exits the furnace via the air intake manifold.

Fluid Flow Explanation

Describes the circulation of heat transfer fluid (glycol/water mix) through the furnace and heating system.

Furnace Specifications

Installation Guide

Installation Requirements Checklist

Provides a checklist of essential steps and compliance requirements for furnace installation.

General Installation Requirements

Covers reading the manual, hiring certified installers, and complying with codes.

Chimney and Venting Requirements

Details requirements for chimney connection, make-up air, and draft.

Plumbing and Controls Requirements

Outlines requirements for thermal spike protection, power loss, and fluid return temperature.

Unpack and Inspect the Furnace

Unloading and Locating the Furnace

Install the Chimney Flue

Plumb the Furnace

Wire the Furnace

Chimney Installation

Flue Size Requirements

Specifies minimum flue diameter requirements based on furnace model.

Flue Height Requirements

States the necessary chimney height for proper draft, with adjustments for altitude.

Connecting to Existing Chimney

Provides conditions and requirements for connecting to an existing chimney flue.

Connector Flue Pipe Installation

Details the installation of the connector pipe, including clearances and materials.

Using a New Factory-made Chimney

Outlines requirements for installing an insulated stainless steel factory-made chimney.

Supplying Make-up Air

Explains the importance of adequate fresh air for combustion and ventilation.

Measuring and Adjusting Flue Draft

Provides a procedure for measuring and adjusting chimney draft using a manometer.

Plumbing Installation

Open vs. Closed System Configurations

Discusses the advantages and considerations of installing the furnace in open or closed hydronic systems.

Using Flat Plate Heat Exchangers

Explains when flat plate heat exchangers are necessary in heating systems.

Basic Open System Configuration

Illustrates and describes the plumbing configuration for an open hydronic system.

Basic Closed System Configuration

Illustrates and describes the plumbing configuration for a closed hydronic system.

Open to Closed Radiant Heating with Boil Over Protection

Shows a configuration integrating open and closed systems with boil-over protection.

Closed System to Two Zones (No Heat Exchanger)

Illustrates a closed system supplying two zones without a heat exchanger.

Closed System to Two Zones (With Heat Exchanger)

Illustrates a closed system supplying two zones via a heat exchanger.

Open System to Forced-Air (With Heat Exchanger)

Shows an open system connected to a forced-air system using a water-to-air heat exchanger.

Closed System to Forced-Air (With Heat Exchanger)

Illustrates a closed system connected to a forced-air system via a water-to-air heat exchanger.

Plumbing Schematic Legend

Provides definitions and icons for components used in plumbing schematic diagrams.

Wiring and Controls

Basic Furnace Controls and Wiring

Explains the basic wiring and control functions, including aquastat, flow switch, and damper motor.

Auxiliary Wiring for Thermal Spike Protection

Details methods for implementing thermal spike protection to prevent overheating.

Auxiliary Wiring for Backup Heat

Describes how to wire for backup heat from a central furnace or boiler.

Power Outages and Boil Over Protection

Universal Power Supply (UPS)

Discusses using UPS units to provide power during outages for furnace operation.

Greenwood Fluid Management Tank

Describes the fluid management kit for open systems and its pros/cons.

Gravity Flow System

Explains gravity heating systems and their incorporation with the furnace.

City Water Supply Option

Details the use of city water as a supply for the furnace system.

Auto-start Generator Backup

Discusses using auto-start generators for reliable power during outages.

Operating the Furnace

Safe Operating Practices

Lists essential safety guidelines for operating the furnace, including fuel handling and firebox access.

First Startup and Cold Startup

Provides instructions for the initial startup and seasonal cold starts of the furnace.

Building Your First Fire

Guides users through lighting the initial fire and monitoring furnace performance.

Build a Primary Fire

Details the process of building a primary fire and adjusting fuel load for heating demand.

Common Operating Observations

Explains normal furnace temperature fluctuations and damper operation.

Key Operating Points

Highlights critical factors for maximizing furnace performance, such as temperature monitoring and fuel loading.

Warm Start Procedure

Provides instructions for starting the furnace when it already contains hot coals.

Feeding Wood into the Firebox

Guides users on the correct method for loading wood into the firebox safely and efficiently.

What Wood to Burn

Recommends types of wood for efficient burning and avoiding issues like creosote.

Ash Removal

Provides procedures for safely removing ash from the furnace when cold or hot.

Maintenance

Maintenance Safe Practices

Lists general safety precautions to follow during furnace maintenance procedures.

Heat Transfer Fluid Management

Explains the use of propylene glycol, monitoring fluid levels, and what to do if the furnace overheats.

Annual Shutdown Maintenance

Details tasks for end-of-season maintenance, including cleaning and fluid checks.

System Flush Procedure

Outlines the process for flushing the system and replacing heat transfer fluid every two years.

Troubleshooting

Furnace Not Heating

Lists common causes and solutions when the furnace fails to produce heat.

Creosote or Condensation Formation

Addresses issues of creosote buildup and condensation, indicating cold operation.

Furnace Overheating Issues

Provides steps to diagnose and resolve furnace overheating problems.

Firebox Refractory Cracks

Explains that minor cracks are normal wear, but significant ones need attention.

Installation Checklist

Limited Warranty

General Warranty Provisions

Outlines the general terms and conditions of the Greenwood warranty.

Customer Responsibilities for Warranty

Details customer duties for maintaining warranty eligibility, including proper operation and maintenance.

What the Warranty Covers

Specifies which parts and labor are covered under the warranty terms.

What the Warranty Does Not Cover

Lists exclusions from warranty coverage, such as labor costs and improper use.

Warranty Limitations and Remedies

Defines limitations on implied warranties and available remedies for warranty claims.

Warranty Claim Procedure

Outlines the steps to follow when requesting warranty service or parts.

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