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Groeneveld Twin-3 - User Manual

Groeneveld Twin-3
44 pages
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1.Twin-3
F207678R01
Your efficiency is our Challenge!
NL Gebruiksaanwijzing
EN User’s Instruction
D Bedienungsanleitung

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Summary

Foreword

Specification

Components of the Greasing System

Lists the components of a Groeneveld Twin greasing system including reservoir, pump, metering units, and hoses.

Assembly of the Twin Electric Drum Pump

Assembly of Refillable External Reservoir

Instructions for removing a plug and fitting a filling-coupling to the refillable external reservoir.

Assembly of External Reservoir with Grease Drum

Steps to remove the lid, adjust guides, and tighten bolts for the external reservoir and grease drum.

Fitting Lid Feed-Through Unit to Grease Drum

Details on positioning, marking, drilling, and fitting the feed-through unit and fixing ring to the grease drum lid.

Assembly of Twin Electric Drum Pump (Fig. D & E)

Removing Pump-Motor Unit

Procedure to remove the lid, connectors, and bolts from the pump-motor unit before detaching it from the suction line.

Attaching Pump-Motor Unit and Connecting Components

Steps for fitting the pump-motor unit, follower plate, lid, and connecting the minimum-level switch.

Expelling Air and Fitting Lid

Instructions for expelling air from the sealing plunger and grease, then fitting the lid to the reservoir or drum.

Assembly of Electric Pump and Twin-3 Device

Mechanical Assembly

Connects high-pressure hoses for pressure/return lines and grease lines to the Twin-3 device and manometers.

Electrical Assembly

Connects the Twin-3 device and drum pump to the electrical system per the connection diagram components.

Operation of the Twin electric drum pump

Operation of the Twin-3 device

Operation of the Test Pushbutton

Introduction to Test Cycles

Explains the test pushbutton's use for single-test and continuous-test cycles to check greasing system performance.

Single-Test Cycle Procedure

Details the steps to perform a single-test cycle: turn key, press pushbutton for 2-6 seconds.

Continual-Test Cycle Procedure

Procedure for Continual-Test Cycle

Steps to initiate a continual-test cycle: turn key, press pushbutton >6 seconds to test both grease lines.

Inspection of Pump and 5;2-Way Valve Operation

Testing Grease Delivery to Outlets

Procedure to test grease pumping to outlets A and B, checking pressure build-up and manometer readings.

Troubleshooting Pump Pressure Issues

Identifies causes for failure to attain pressure, like air in grease, viscous grease, or defective pump.

Identifying 5;2-Way Valve Defects

Diagnoses a defective 5/2-way valve if pressure does not fall in the first outlet or reach the second.

Topping Up Grease or Changing Grease Drum

Use the Correct Grease

Warning to use correct grease, consult manuals, and avoid additives like Teflon or graphite.

Topping Up Refillable External Reservoir

Procedure to fill the reservoir to the maximum level using a filling pump and hose.

Changing Grease Drum in External Reservoir

Procedure for Changing Drum

Steps to change the drum: remove lid, lift pump, remove empty drum, fit new drum, and expel air.

Changing Grease Drums (Not Enclosed)

Procedure for Changing Drum

Steps to change drum without external reservoir: verify drum, remove lids, fit pump, expel air.

Cleaning and Maintenance

General Cleaning

Clean the outside of the drum pump and Twin-3 device at regular intervals.

Filter Maintenance

Clean or replace the filter behind the filler coupling of the refillable external reservoir once a year.

Technical Specifications

Electric Drum Pump Specifications

Details dimensions, power supply, grease output, pressure, consumption, weight, operating temperature, and protection class.

Twin-3 Device Specifications

Details dimensions, power supply, consumption, weight, operating temperature, and protection class.

Groeneveld Twin-3 Specifications

General IconGeneral
BrandGroeneveld
ModelTwin-3
CategoryWater Pump
LanguageEnglish

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