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Grundfos BACMON - User Manual

Grundfos BACMON
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GRUNDFOS BACMON
Real-time bacteria monitoring
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
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http://net.grundfos.com/qr/i/98291299
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Overview

The GRUNDFOS BACMON is a bacteria sensor designed for real-time monitoring of bacteria in water. It utilizes a specially developed imaging technique for analysis, making it suitable for indoor, frost-free waterworks buildings and pumping stations. The product is intended for this specific use, and for any other applications, Grundfos should be contacted.

Function Description

The BACMON operates as an automatic intelligent microscope, employing 3D scanning optics to measure total bacteria count per milliliter and total non-bacteria count per milliliter. Its measuring range spans from 0 to 1,000,000 objects/ml (bacteria and non-bacteria). The device performs batch sample taking through a flow cell with wide channels (2 mm width) to prevent clogging. Each sample involves a scanned volume of 6 µl and uses 150-250 ml of water (with standard settings). The automatic continuous sample taking has a cycle time of approximately 10 minutes.

The product features built-in system diagnostics, including a flow cell pressure sensor, a sample temperature sensor, and flow cell fouling monitoring. It provides real-time data and status updates through its operating panel, which includes a display, alarm and status LEDs, and control buttons. The device can communicate data online via web/app, offline through download, and supports SCADA integration via API. A GSM connection with a SIM card connected to a 3G network is installed for internet connectivity.

Important Technical Specifications

  • Dimensions:
    • With floor stand (H x W x D): 82 x 33 x 28 cm
    • Without floor stand (H x W x D): 62 x 33 x 24 cm
  • Weights:
    • BACMON bacteria sensor: 20.38 kg
    • Pump module (self-priming): 1.16 kg
    • Pump module with prefilter (self-priming): 1.40 kg
    • Prefilter module: 0.29 kg
    • Suction filter (tank solution): 0.04 kg
    • Extension antenna (15 m): 1.67 kg
    • Floor stand: 4.63 kg
  • Ambient Conditions:
    • Transport/Storage temperature: 0/40 °C
    • Operation temperature: 5/40 °C
    • Maximum relative humidity (non-condensing): 95 %
    • Maximum altitude: 2000 m
  • Electrical Data:
    • Supply voltage: 110-240 VAC
    • Frequency: 44-66 Hz
    • Maximum power consumption: 15 W
    • Enclosure class: IP54
    • Electrical safety class: I
  • Medium and Hydraulic Data:
    • Medium: Drinking water (contact Grundfos for other applications)
    • Maximum length of sample line: 5 m
    • Inlet pressure:
      • Standard: Max 10 bar, Min 2 bar
      • With pump module (optional): Max 2 bar, Min 0 bar
    • Temperature of medium (non-condensing): Max 40 °C, Min 5 °C
    • Required pipe connection for sample line: 1/2" G female with ball valve
  • Noise:
    • Airborne noise emitted (without pump module): < 70 dB(A)
    • Airborne noise emitted (with pump module): 79 dB(A)

Usage Features

The BACMON is designed for ease of use with a clear operating panel. The menu structure includes "Home," "Status," "Service," and "Settings" tabs. The "Home" screen displays current status and results, including bacteria and non-bacteria concentrations, and flow cell status. The "Status" menu allows users to view last results, sensor data (board temperature, flow cell temperature, flow cell pressure), current alarms, and warnings related to hardware and water quality.

The device is largely automatic, requiring minimal manual intervention during normal operation. It starts sample taking automatically when the main switch is turned on. The "Service" menu is accessible for maintenance tasks, and entering this mode will temporarily stop sample analysis. The display uses color-coded indicators for flow cell status (e.g., yellow for fouling) and alarm/warning backgrounds (red for alarms, yellow for warnings).

Maintenance Features

Regular maintenance is crucial for the product's expected lifetime of 5-8 years. The manual outlines several maintenance tasks:

  • Whole Product: Inspect for leaks, abnormal noises or vibrations, and ensure the surface is clean.
  • Flow Cell: Check its status daily via the display. If the status bar turns yellow, the flow cell needs replacement. The replacement process involves opening the water analysis cabinet, flipping up the flow cell lock, pulling out the old cell, inserting a new one (without touching the glass), and ensuring correct orientation.
  • Prefilter: For variants with a prefilter module, the prefilter screen should be cleaned or replaced as needed. This involves setting the product to service mode, closing the inlet valve, unscrewing the filter screen housing, cleaning the parts, and reassembling.
  • Suction Filter: The suction filter, if installed, should be cleaned or replaced. This involves setting the product to service mode, removing the filter from the inlet line, cleaning it, and reinstalling.
  • Flushing the Flow Cell: A "Flush flow cell" function is available in the "Service" menu to ensure proper flow through the flow cell, especially after servicing the prefilter.

Alarms and warnings are indicated by LEDs and displayed with error codes. Hardware alarms stop the product, while water quality alarms allow it to continue operating. Alarms can be manually cleared via the operating panel or the water quality server interface by Grundfos service specialists. Warnings disappear automatically once their cause is resolved.

The product must be drained before transport or storage for extended periods. When taking the product out of operation for disposal, it must be returned to the manufacturer for scrapping and not disposed of as unsorted household waste.

Grundfos BACMON Specifications

General IconGeneral
BrandGrundfos
ModelBACMON
CategoryAnalytical Instruments
LanguageEnglish