GS Chromalox 4081 User Manual (English)

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PK532-1

0037-75562

March 2016

Installation & Operation Manual

4081/4082 Graphical Proﬁle

Controller & Recorder

Warranty and Returns Statement3
- Table of Contents4
1 Introduction9
2 Installation9
- Unpacking9
- Installation10
- Panel-Mounting10
- Cleaning10
3 Field Upgrade Options11
- Plug-Modules and Upgradeable Functions11
- Preparing to Install or Remove Plug-In Modules12
- Removing/Replacing Option Modules12
- Replacing the Instrument in Its Housing13
- Auto Detection of Plug-In Modules13
- Data Recorder Board13
- Profiler Enabling13
4 Electrical Installation14
- Avoiding EMC Problems14
  - Cable Isolation & Protection14
  - Noise Suppression at Source14
- Sensor Placement (Thermocouple or RTD)15
- Thermocouple Wire Identification15
  - Thermocouple Wire Color CHART15
- Pre-Wiring: Cautions, Warnings & Information16
- Connections and Wiring17
5 Powering up26
- Powering up Procedure26
- Front Panel Overview26
- Display26
- LED Functions27
- Keypad Functions & Navigation27
6 Messages & Error Indications28
- Plug-In Module Problems28
- Sensor Break Detection28
- Un-Calibrated Input Detection28
- PV Over-Range or Under-Range Indication28
- Auxiliary Input Over-Range or Under-Range Indication28
- Cascade-Open28
- Profile Not Valid28
- USB Data Transfer Failure Message28
- Getting Help28
7 Application Setup29
- Pre-Commissioning Considerations29
8 Operation and Configuration Menus31
- Operation Mode31
  - Navigating and Adjusting Values in Operator Mode31
  - Operation Mode Screen Sequence32
- Main Menu37
  - Entry into the Main Menu37
  - Unlock Codes37
    - Main Menu Options37
- Setup Wizard38
  - Manual Entry to the Setup Wizard38
    - Setup Wizard Screens38
- Supervisor Mode38
  - Entry into Supervisor Mode38
    - Supervisor Mode Screens39
- Configuration Menu39
- Entry into the Configuration Menu39
- The USB Menu55
  - Entry into the USB Menu55
    - USB Menu Screens56
- Recorder Control Menu57
  - Entry into the Recorder Control Menu57
    - Recorder Menu Screens57
- Profiler Setup Menu58
  - Entry into the Profiler Setup Menu58
    - Profiler Setup Menu Screens58
- Profiler Control Menu59
  - Profiler Control Menu Screens61
- Service & Product Information Mode62
  - Entry into Service & Product Information Mode62
    - Service & Product Information Screens62
- Automatic Tuning Menu63
  - Entry into the Automatic Tuning Menu63
    - Automatic Tuning Menu Screens63
- Lost Lock Codes64
9 Input Calibration & Multi-Point Scaling65
- User Calibration65
- Base Calibration Adjustment66
10 Digital Inputs68
- Digital Signal Type68
  - Inverting Digital Inputs68
- Soft Digital Inputs68
- Digital Input Functions68
11 Cascade Control70
- Normal Cascade Operation70
- Cascade-Open70
- Manual Mode70
- Cascade Tuning71
12 Ratio Control72
13 Redundant Input73
14 Valve Motor Drive / 3-Point Stepping Control74
- Pro-EC44 2-Loop Graphical Profile Controller & Recorder74
- Special Wiring Considerations for Valve Motor Control74
- Position Feedback74
  - Valve Limiting74
15 Setpoint Sources75
- Loop 1 Setpoint Sources75
  - Loop 1 Profile Setpoint75
- Loop 2 Setpoint Sources75
  - Loop 2 Profile Setpoint75
16 Profiler76
- Profile Components76
- Profile Running / Holding Vs. Hold Segments78
- The Auto-Hold Feature78
  - Auto Hold Examples78
- Profile Cycles & Repeat Sequences79
- Power/Signal Lost Recovery Actions80
- Profile End Actions81
- Profile Abort Actions81
17 USB Interface82
- Using the USB Port82
  - USB Memory Stick Folders & Files82
18 Data Recorder83
- Recordable Values83
  - Recorder Control and Status83
  - Uploading Data83
- Additional Features & Benefits from the Recorder83
19 Controller Tuning84
- PID Sets & Gain Scheduling84
- Automatic Tuning84
- Manually Tuning86
20 Serial Communications91
- Supported Protocols91
  - RS485 Configuration91
  - Ethernet Configuration91
- Supported Modbus Functions92
  - Function Descriptions92
  - Exception Responses94
- Modbus Parameters94
  - Data Formats94
- Parameter Register Address Listings95
21 Glossary194
22 PC Software216
- Using the PC Software216
- Instrument Simulation217
- Configuring the Connection218
- Instrument Configuration220
  - Main Parameter Adjustment220
  - Extending Functionality Via Software221
- Profile Creation and Editing222
- Data Recorder Trend Upload & Analysis224
23 Specifications225
- Universal Process Inputs225
- Auxiliary Input227
- Digital Inputs228
- Output Specifications229
- Communications231
- Control Loops232
- Alarms233
- Profiler Option233
- Data Recorder Option234
- Display234
- Operating Conditions234
- Conformance Norms234
- Dimensions234
24 Chromalox 4801/4082 Product Coding235

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GS Chromalox 4081 Specifications

General

Brand	GS
Model	Chromalox 4081
Category	Controller
Language	English

GS Chromalox 4081 User Manual

Table of Contents

GS Chromalox 4081 Specifications