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GSi VersaLoop User Manual

GSi VersaLoop
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®
VersaLoop™
Models:
Owner’s Manual
PNEG-1966
Version 1.0
Date: 11-05-14
PNEG-1966
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GSi VersaLoop Specifications

General IconGeneral
Bit Depth24-bit
TypeLooper
Inputs1 x 1/4" Mono
Outputs1 x 1/4" TS
Power Supply9V DC
Weight1.1 lbs

Summary

Safety Precautions

Safety Guidelines

General-to-specific safety rules for the grain storage environment, to be followed at all times.

Correct Use

Defines the intended use of VersaLoop™ and prohibits incorrect or dangerous applications.

Cautionary Symbols

Explains the meaning of various symbols used to alert users to hazards and required actions.

Operate Motor Properly

Guidelines for safe and correct electrical connections and motor operation.

Maintain Equipment and Work Area

Procedures for equipment maintenance and ensuring a safe, clean work environment.

Safety Decals

Information on safety decals, their locations, meanings, and how to obtain replacements.

Safety Sign-off Sheet

A template for personnel to sign, confirming they have read and understood safety instructions.

General Information

VersaLoop™ - Information

Overview of the VersaLoop™ conveyor system, its components, and intended use.

Motor - Specifications

Charts detailing required motor horsepower based on VersaLoop™ length and incline.

Gearbox - Specifications

Recommendations for gearbox oil type, level, and temperature ranges.

Operation

Start-up and Break-in Guidelines

Procedures for initial inspection, start-up, and break-in period for new or idle equipment.

VersaLoop™ – Standard Operation

Guidelines for monitoring the unit during regular operation, including grain flow and fasteners.

VersaLoop™ – Shutdown

Instructions for performing normal and emergency shutdowns safely.

Assembly

VersaLoop™ – Typical Layout

Step-by-step guide for laying out and assembling the VersaLoop™ unit.

Tube Section – Assembly

Detailed instructions for connecting and securing the upper and lower tube sections.

Gearbox and Motor - Installation

Steps for mounting the gearbox and electric motor to the drive end assembly.

Non-drive End – Installation

Procedures for positioning and securing the non-drive end of the VersaLoop™.

Drive End – Installation

Procedures for positioning and securing the drive end of the VersaLoop™.

Chain and Paddles – Installation

Instructions for inserting and routing the chain and paddles through the tube assembly.

Accessories

Hopper - Installation

Instructions for installing the inlet hopper assembly to the drive or non-drive end.

Discharge Spout – Installation

Steps for attaching various discharge spout configurations to the unit.

Bypass Inlet – Installation

Procedures for installing the bypass inlet assembly onto the VersaLoop™ tube sections.

Maintenance and Troubleshooting

Gearbox

Inspection guidelines and recommended oil change intervals for the gearbox.

Chain and Paddles

Checks for chain tension, paddle fastening torque, and seasonal lubrication.

VersaLoop™ Chain – Adjustment

Procedures for checking and adjusting the chain tension for optimal performance.

VersaLoop™ – Gearbox Mounting Process

Steps for mounting the gearbox onto the opposite side of the drive end assembly.

Troubleshooting

Common issues with VersaLoop™ such as noise, capacity, and chain failure with solutions.

Parts

Non-Drive End Assembly

Detailed parts list and diagrams for the non-drive end components.

8 in. Drive End Assembly

Parts list and diagrams for the 8-inch drive end assembly, including different HP ratings.

10 in. Drive End Assembly

Parts list and diagrams for the 10-inch drive end assembly, including different HP ratings.

Chain and Paddle Assembly

Parts list and diagram for the chain and paddle components.

GSI Group, LLC Limited Warranty

Warranty Extensions

Details on extended warranty periods applicable to specific product categories.

Conditions and Limitations

Specifies the terms, conditions, limitations, and exclusions of the GSI Limited Warranty.