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Gyrocopters BRIO - User Manual

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BRIO MOUNTAIN E-BIKE
INSTRUCTION MANUAL
Do not use this product without carefully reading this instruction
manual and understanding the performance of electric bicycles.
Please keep the instruction manual properly.
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Summary

Helmets Safety

Helmet Fitting Guide

Illustrates correct and incorrect helmet fitting to ensure forehead protection and prevent serious injury.

Parts and Components

Package Contents

Lists all items included in the e-bike package, such as pedals, charger, and manual.

Battery Handling

Provides step-by-step instructions for safely removing and installing the e-bike battery.

Pedal Installation

Details the correct procedure for installing the pedals onto the e-bike, noting clockwise and counter-clockwise threading.

Getting Started

Assembly, Charging, and Controls

Covers initial assembly, battery charging, powering on, lights, cruise control, ride assistance, and power-cut-off brakes.

Battery Removal and Installation

Details how to safely remove and install the e-bike's removable battery.

Front Wheel Installation

Procedure for Securing the Front Wheel

Step-by-step guide on how to properly install and secure the front wheel, ensuring correct alignment and brake disc placement.

Gear System Explained

Gear Shifting and Operation

Details the e-bike's seven-gear system, explaining upshifting and downshifting mechanics and cautions.

Specifications

Maintenance

Charger Care and Charging Process

Guidelines for safe charger usage, proper charging procedures, and battery maintenance for optimal lifespan.

Component Maintenance

Important notes on battery, motor, and controller care to prevent damage and ensure safety.

Notices and Declarations

Riding Safety Notices

Advises on essential safety gear, prohibited riding conditions, and user restrictions for safe e-bike operation.

Declaration of Responsibility

Outlines the company's rights regarding product updates and disclaims liability for improper product use.

Weight and Speed Limitations

Highlights critical weight and speed restrictions for user safety and to prevent device damage.

Operating Range Factors

Safety Alerts and Warranty

Identifying and Responding to Safety Alerts

Lists common safety alerts and emergency procedures for immediate user action and professional assistance.

Warranty Information

Details what the manufacturer's warranty covers and does not cover, and where to find more information.

Overview

The Gyrocopters Brio Mountain E-Bike is an electric bicycle designed for various terrains and riding styles, emphasizing safety and user convenience.

Function Description

The Brio Mountain E-Bike offers both throttle assist and pedal assist modes. In throttle assist mode, the rider can accelerate and start without pedaling by twisting the throttle. In pedal assist mode, the motor provides power while the rider pedals, making for an easier and more energy-efficient ride. The bike is equipped with power-cut-off brakes, which disengage the motor output when the brake levers are pulled, engaging the mechanical disc brakes. This feature ensures safety by disabling assist modes until the brake levers are released. The e-bike also includes a cruise control function, allowing the rider to maintain a constant speed after activation.

Important Technical Specifications

The Brio Mountain E-Bike features an aluminum alloy frame and measures 1870x580x1110 mm when expanded. It has a pedal height of 130 mm and 27.5-inch wheels. The bike weighs 21.5 kg and can support a maximum load of 120 kg. Its maximum speed is 32 km/h.

Battery and Performance: The e-bike is powered by a 10 AH, 36 V 18650 lithium-ion battery.

  • Range in throttle mode: 40 ± 3 km
  • Range in pedal assist mode: 55 ± 5 km
  • Hill climbing capacity: 15 degrees
  • Operating temperature: -10 to 45 degrees Celsius
  • IP rating: IP54
  • Charging voltage: DC42V
  • Charger input voltage: AC100-240V
  • Charging time: 4-6 hours
  • Motor rated power: 350 W

Other Features: The bike includes a headlight, speed sensor, and adjustable seat height. It is equipped with front and rear disc brakes. The specifications note that actual performance (max speed, range) can vary based on battery level, load, tire pressure, terrain, lubrication, riding behavior, and ambient temperature.

Usage Features

Assembly: The initial setup involves straightening the riser, fastening the latch, adjusting the seat height, and aligning the handlebar. Brake levers should be pulled a few times to position the cables correctly. Charging: The e-bike is charged by connecting the DC jack of the original charger to the charging port and the AC plug to the mains. The charger light indicates charging status (red for charging, green for complete). Unattended charging is discouraged, and the bike should not be charged outdoors in rain or direct sunlight. Power On/Off: The power button on the left handle controls the e-bike's power. Holding the button also displays the battery level. Lights: The headlight can be switched on or off by pressing and holding the button below the display on the right handle for three seconds. Gears: The Brio Mountain E-Bike comes with seven gears, including a rear sprocket cluster/freewheel/cassette, rear derailleur, shifter, control cable, front sprocket/countershaft sprocket, and drive chain. Downshifting makes pedaling easier for uphill climbs or slower speeds, while upshifting makes pedaling harder for faster speeds. Shifting is only possible when pedaling forward. Riders are cautioned against shifting while pedaling backward, as this can jam the chain and cause damage. Front Wheel Installation: To install the front wheel, the anchor nuts are loosened anti-clockwise, the wheel is inserted into the dropouts of the front fork, and then the anchor nuts are tightened clockwise. It's crucial to ensure the front wheel is centered in the fork and the disc brake rotor is parallel to the caliper, with some space on both sides. Pedal Installation: The right pedal is screwed in clockwise, and the left pedal counter-clockwise. Battery Removal and Installation: The battery can be locked or unlocked with a key. To remove, unlock the battery, gently lift it upwards, and slide it out. To install, unlock, slide it into the tube, and then lock it.

Maintenance Features

Charger Care:

  • Use only the factory-designated charger.
  • Avoid charging in residential buildings and keep out of reach of children.
  • Protect the charger plug from damage and ensure it is moisture-proof and waterproof.
  • Do not use the charger in unstable, oily, dusty, humid, or direct sunlight environments.
  • Do not connect other electrical appliances during lightning.
  • Ensure good ventilation during charging.
  • Prevent foreign objects (liquid or metal) from entering the charger.
  • Avoid impacts or violent shocks to the charger.
  • Only professionals should open the charger due to high voltage.

Charging Process:

  • Charge the battery after each use or at least every two weeks to maintain performance and lifespan.
  • Avoid charging in extreme temperatures (hot or cold) to prevent damage and reduced lifespan.
  • Do not overcharge the battery beyond the recommended time.
  • Do not leave the battery charging unattended, especially overnight.
  • Always use the original charger to avoid damage and voiding the warranty.

Battery Care (Non-professionals should not dismantle):

  • Non-professionals should not attempt to dismantle the battery.
  • Avoid mixing different types of batteries or voltages.
  • Charge the battery in a well-ventilated environment, not in residential buildings, confined spaces, or hot weather.
  • Address any odors or excessively high temperatures during charging immediately by stopping the process and seeking maintenance.

Motor Care:

  • Protect the motor outlet to prevent short circuits from line wear, which can lead to motor burning.
  • Do not immerse the motor in water for extended periods.

Controller Care:

  • Protect exposed wires to prevent short-circuit burn-out of the controller.
  • Strictly prohibit contact between the controller and water.

Safety Alerts: The e-bike is designed to display "Error code," flash LED lights, beep, power off, stop suddenly, vibrate abnormally, make unusual noises, overheat, or exhibit unexpected behavior if issues arise. Warning messages like "brake failure" or "motor overheating" may also appear. Riders should stop immediately, turn off the power, and check for issues if any of these alerts occur. Professional help or manufacturer contact is advised if problems persist.

Warranty: The manufacturer warranty does not cover physical or accidental damage due to improper usage, normal wear and tear, or water/liquid damage. Warranty information is available on gyrocopters.ca or by contacting customercare@gyrocopters.ca.

Gyrocopters BRIO Specifications

General IconGeneral
BrandGyrocopters
ModelBRIO
CategoryBicycle
LanguageEnglish

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