Haas+Sohn HRT 160 User Manual

Haas Technical Publications
Manual_Archive_Cover_Page Rev A
June 6, 2013
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• Historic machine Service Manuals are posted here to provide information for Haas machine owners.
• Publications are intended for use only with machines built at the time of original publication.
• As machine designs change the content of these publications can become obsolete.
• You should not do mechanical or electrical machine repairs or service procedures unless you are qualied
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• Only authorized personnel with the proper training and certication should do many repair procedures.
HAAS SERVICE AND OPERATOR MANUAL ARCHIVE
WARNING: Some mechanical and electrical service procedures can be
extremely dangerous or life-threatening.
Know your skill level and abilities.
All information herein is provided as a courtesy for Haas machine owners
for reference and illustrative purposes only. Haas Automation cannot be held
responsible for repairs you perform. Only those services and repairs that are
provided by authorized Haas Factory Outlet distributors are guaranteed.
Only an authorized Haas Factory Outlet distributor should service or repair a
Haas machine that is protected by the original factory warranty. Servicing by
any other party automatically voids the factory warranty.
HRT Operator Manual 96-5047 RevL English June 2005

Haas+Sohn HRT 160 Specifications

General

Brand	Haas+Sohn
Model	HRT 160
Category	Air Conditioner
Language	English

Summary

Introduction to Haas Rotary Tables

Control Functions and Operation

Programming Functions

Covers simple editing, subroutines, circle division, and program storage.

Emergency Stop and Feed-Hold

Details the function of the emergency stop and feed-hold controls.

Specifications and Dimensions

1.5 Specifications

Presents detailed technical specifications for various HRT models.

1.6 Machine Dimensions

Provides dimensional drawings and data for HRT models.

Specific Model Dimensions

HRT SP Dimensions

Details dimensions for the HRT SP series models.

HRT210SHS Machine Dimensions

Provides dimensional information specific to the HRT210SHS.

Setup and Interfacing

2. Setting Up the Haas Rotary Table

Covers the general procedures for setting up the rotary table.

2.1 General Setup

Step-by-step guide for initial installation and connection.

Interface Operation and Setup

Interface Operation Modes

Setup Procedures and Warnings

Details setup steps and critical safety warnings.

Interfacing with Other Equipment

2.2 Interfacing to Other Equipment

Discusses general interfacing concepts and the relay in the control.

2.3 The RS-232 Interface

Explains the RS-232 connection details and pinouts.

RS-232 Communication and Control

RS-232 Commands

Lists commands for controlling the rotary table via RS-232.

RS-232 Remote Command Mode

CNC Interface and Operation

CNC Interface Operation

Covers the diagram and function of the CNC interface.

Cycle Finish Feedback

Fanuc Control Integration

2.7 Remote Operation with a Fanuc CNC Control

Details requirements for interfacing with Fanuc controls.

Fanuc Control Set-up Requirements

Controller Parameters

Haas Parameters

Fanuc Parameters

Program Upload and Download

2.8 Upload / Download

Explains the process for transferring programs to/from the controller.

3. Operation Overview

3.1 The Front Panel Display

Explains how to read and interpret the controller's LED display.

Control Panel Functions

Front Panel Controls and Indicators

Detailed description of all buttons, LEDs, and display elements.

Servo Operation Procedures

3.2 Turning the Servo On

3.3 Automatically Finding the Zero Position

Procedure for automatic homing of the table.

3.4 Manually Finding the Zero Position

Procedure for manually setting the zero position.

Jogging and Error Codes

3.5 Jogging

3.6 Error Codes

Lists and explains potential error codes displayed by the controller.

Error Codes and Servo Status

Specific Error Code Explanations

3.7 Servo Off Codes

Lists reasons why the servo might turn off.

3.8 Emergency Stop

Explains the function and effect of the emergency stop button.

4. Programming the Controller

4.1 Introduction

Entering and Storing Programs

4.3 Entering a Step

Detailed steps for programming a single move or command.

4.4 Putting a Program into Memory

Instructions on how to save programmed sequences.

Programming Commands

4.5 G Codes

Lists and explains the available G codes for programming.

Motion and Division Commands

4.6 Absolute / Incremental Motion

4.7 Feed Rates

4.9 Subroutines (G96)

Explains how to create and use subroutines for code reuse.

4.11 Circle Division (G98)

Explains how to use G98 for dividing circles into segments.

Program Control and Management

4.16 Selecting a Stored Program

4.17 Clearing a Program

Advanced Milling Operations

4.19 Simultaneous Rotation and Milling

Explains how to perform milling operations concurrently with rotation.

4.20 Spiral Milling

Details the process and calculations for spiral milling.

Spiral Milling and Timing

Spiral Milling Calculation Example

4.21 Possible Timing Problems

Discusses potential timing issues and solutions.

Programming Examples

Example #1

Example #2

Shows programming multiple steps with different movements.

Example #3

Example #4

Example #5

Example #5 (using subroutines)

Demonstrates using subroutines to simplify programming.

Example #6

Illustrates programming sequences with subroutines.

Programmable Parameters

6.1 SC 4.0, 5.0 and 9.0 Parameter Setup

Guidance on setting initial parameters for specific SC models.

Parameter Details

General Parameter Descriptions

Summary of Useful Parameters

Parameter List and Functions

6.2 Gear Compensation

6.3 Parameter List

Lists and defines programmable parameters for the controller.

Parameter Settings (Parameters 21-33)

Parameter 21: RS-232 Interface Axis Select

Parameter 22: Maximum Allowed Servo Loop Error

Parameter 24: General Purpose Flags

Parameter 26: RS-232 Speed

Parameter 27: Automatic Home Control

Customizes the automatic home control function.

Parameter 33: X-on/X-off Enable

7. HRT Troubleshooting

7.1 Troubleshooting a Working Interface on a CNC

Checks for interface problems between HAAS control and CNC.

Check HAAS Control Remote Input

Check CNC Cable Interface

Check HAAS Control and CNC Together

Troubleshooting Guide

Unit Power and Indexing Issues

Control and Operation Errors

Current, Load, and Chatter Issues

Addresses high current, servo errors, high load, and workpiece chatter.

Mechanical and Friction Issues

8. Routine Maintenance

8.1 Inspection of the Table

Platter Runout Measurement

Backlash Measurement

8.2 Adjustments to the Table

HRT160 Brushless Rotary Table Assembly

HRT210 Rotary Table Assembly

HRT210SHS Assembly

HRT310 Rotary Table Assembly

HRT450TOB Brushless Rotary Table Assembly

HRT450 Rotary Table Assembly