Table of Contents
How to Use This Manual ......................................................................................................1
Technique parameters..........................................................................................................2
Technique parameters of complete apparatus .............................................................2
Technical specification of service .................................................................................3
Technical specification of service .................................................................................6
Tightening torque ..........................................................................................................8
Special tools ....................................................................................................................... 11
Inspection and maintenance on CBU ............................................................................... 13
Check of compression pressure ................................................................................ 13
Check of oil pressure ................................................................................................. 14
Check of engine oil pressure ..................................................................................... 15
Replacement of engine oil pressure .......................................................................... 15
Replacement of oil filer .............................................................................................. 16
Others ........................................................................................................................ 16
Use of Engine Service Platform ........................................................................................ 17
Upper Service Platform of Engine ............................................................................. 17
Lower Service Platform of Engine ............................................................................. 18
Generator and starter ........................................................................................................ 19
Lubrication system of Engine .................................................................................... 19
Check of engine belt .................................................................................................. 19
Deflection check of engine belt .......................................................................... 19
Tension check of engine belt .............................................................................. 20
Adjustment of engine belt .......................................................................................... 20
Check of engine ......................................................................................................... 21
Lubrication system of starter ..................................................................................... 22
Check of starter.......................................................................................................... 22
Ignition and control systems ............................................................................................. 23
Lubrication system of ignition and PVC valve ........................................................... 23
Instructions of plug removal/installation ............................................................. 23
Check of PVC valve............................................................................................ 24
Disassembly/assembly of control system parts......................................................... 25
Removal/installation instructions of water temperature sensor ......................... 26
Check of crankshaft position sensor.......................................................................... 26
Intake and exhaust systems ............................................................................................. 27
Removal/installation of intake and exhaust systems ................................................. 27
Assembly instructions of intake manifold sealant ring ....................................... 27
Installation instructions of throttle body sealant ring .......................................... 28
Installation instructions of exhaust manifold gasket ........................................... 28
Timing sprocket ................................................................................................................. 29
Lubrication system of timing sprocket ....................................................................... 29
Lubrication system of tensioner.......................................................................... 30
Instructions to the removal of tensioner ............................................................. 30
Disassembly instructions of crankshaft pulley ................................................... 30
Disassembly instructions of cylinder head cover ............................................... 30