Table of Contents
Disassembly instructions of timing sprocket ...................................................... 30
Assembly instructions of tensioner ..................................................................... 31
Assembly instructions of tensioner arm ............................................................. 31
Assembly instructions of timing sprocket ........................................................... 32
Assembly instructions of cylinder head cover .................................................... 32
Assembly instructions of crankshaft pulley ........................................................ 33
Assembly instructions of water pump pulley ...................................................... 33
Lubrication system ............................................................................................................ 34
Removal/installation of oil pan ................................................................................... 34
Disassembly instructions of oil pan .................................................................... 34
Assembly instructions of oil pan ......................................................................... 35
Removal/installation of oil pan body .......................................................................... 35
Disassembly instructions of oil pan body ........................................................... 35
Assembly instructions of oil pan body ................................................................ 35
Removal/installation of timing sprocket casing.......................................................... 36
Disassembly instructions of oil pump seal ......................................................... 37
Assembly instructions of oil pump and timing sprocket casing assemblies ...... 37
Assembly instructions of oil filter ............................................................................... 38
Break down/installation of oil pump and timing sprocket casing ............................... 38
Rotor clearance inspection ................................................................................. 38
Check of pressure spring ................................................................................... 40
Cold system ...................................................................................................................... 40
Removal/installation of thermostat ............................................................................ 40
Assembly instructions of thermostat .................................................................. 40
Check of thermostat ................................................................................................... 40
Removal/installation of cooling water pipe ................................................................ 41
Assembly instructions of cooling water pipe ...................................................... 41
Removal/installation of water pump........................................................................... 42
Cylinder head and valves .................................................................................................. 42
Removal/installation of cylinder head ........................................................................ 42
VVT Disassembly instructions of intake and exhaust ........................................ 44
Disassembly instructions of camshaft ................................................................ 44
Disassembly instructions of cylinder head ......................................................... 45
Assembly instructions of cylinder head .............................................................. 45
Assembly instructions of camshaft ..................................................................... 46
Assembly instructions of VVT............................................................................. 46
Removal/installation of valve gear ............................................................................. 48
Disassembly of valve split collets ....................................................................... 48
Disassembly of valve oil seal ............................................................................. 49
Assembly of valve oil seal .................................................................................. 49
Valve spring ........................................................................................................ 50
Installation of valve split collets .......................................................................... 50
Inspection of valve clearance .................................................................................... 50
Adjustment of valve clearance................................................................................... 51