Table of Contents
Check/repair of cylinder head .................................................................................... 53
Check of valve and valve guide ................................................................................. 54
Replacement of valve guide ...................................................................................... 55
Disassembly of valve guide ................................................................................ 55
Assembly of valve guide ..................................................................................... 55
Check/repair of valve seat ......................................................................................... 56
Check of valve spring ................................................................................................ 57
Check of spring .......................................................................................................... 58
Check of tappet .......................................................................................................... 59
Flywheel and clutch........................................................................................................... 61
Removal/installation of flywheel and clutch ............................................................... 61
Disassembly instructions of clutch compressing disc and disc plate................. 61
Disassembly instructions of flywheel .................................................................. 62
Disassembly instructions of pilot bearing ........................................................... 62
Disassembly instructions of rear oil seal ............................................................ 62
Assembly instructions of rear oil seal ................................................................. 63
Assembly instructions of crankshaft rear cover ................................................. 63
Assembly instructions of flywheel ...................................................................... 63
Assembly instructions of pilot bearing ................................................................ 64
Assembly instructions of clutch disc plate .......................................................... 65
Assembly instructions of clutch compressing disc ............................................. 65
Check of clutch compressing disc ............................................................................. 65
Check of clutch plate ................................................................................................. 67
Check of pilot bearing ................................................................................................ 67
Check of flywheel ....................................................................................................... 68
Cylinder block and crank connecting rod mechanisms .................................................... 69
Break down/installation of cylinder block and crank connecting rod mechanisms ... 69
Disassembly of connecting rod cap ................................................................... 70
Disassembly of piston and connecting rod ........................................................ 70
Disassembly of piston pin ................................................................................... 70
Disassembly of main bearing cap ...................................................................... 70
Disassembly of crankshaft ................................................................................. 71
Installation of main bearing cap.......................................................................... 71
Installation of piston pin ...................................................................................... 72
Installation of piston ring ..................................................................................... 74
Installation of piston connecting rod assembly .................................................. 74
Installation of connecting rod cap ....................................................................... 75
Check/repair of cylinder block ................................................................................... 75
Check of piston, piston ring and piston pin................................................................ 77
Check of connecting rod ............................................................................................ 79
Check of piston and connecting rod .......................................................................... 80
Check/repair of crankshaft ......................................................................................... 81
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