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HALE AP User Manual

HALE AP
70 pages
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Operation and
Maintenance Manual for
Hale Booster Pumps
AP
CBP
2CBP
Hale Products cannot assume responsibility for product failure resulting from improper maintenance
or operation. Hale Products is responsible only to the limits stated in the product warranty. Product
specifications contained in this material are subject to change without notice.
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
700 Spring Mill Avenue
Conshohocken, PA 19428
TEL: 610-825-6300
FAX: 610-825-6440
MANUAL P/N 029
-
0020
-
69
-
0, REV B,
2002 HALE PRODUCTS, INC.,
MANUAL P/N 029-0020-53-0, REV A
ECO NO REV CHANGED FROM BY DATE APVD
02-0301 A RELEASED SAG 10/15/02 MAL
HALE PRODUCTS, INC
A Unit of IDEX Corporation
Conshohocken, PA 19428 USA
DRAWN BY: SAG ISSUE DATE:
CHECKED BY: PRW 10/15/02
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
9615

Table of Contents

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Questions and Answers:

HALE AP Specifications

General IconGeneral
BrandHALE
ModelAP
CategoryWater Pump
LanguageEnglish

Summary

SECTION I: INTRODUCTION

Principles Of Operation

Explanation of centrifugal force and pump performance factors.

COMPONENTS OF A BOOSTER PUMP

Description of key pump parts.

Pressure Control

Explanation of the pressure relief valve system.

SECTION II OPERATING PROCEDURES

STATIONARY PUMPING OPERATIONS

Procedures for operating the pump while stationary.

Pumping From a Hydrant (General Operation)

Step-by-step guide for hydrant operations.

PUMPING FROM DRAFT

Procedures for pumping from a water source.

PUMP AND ROLL OPERATION

Procedure for operating the pump while the vehicle is moving.

CAVITATION

Explanation of pump cavitation and its consequences.

Warning Signs of Cavitation

Identifying cavitation indicators on gauges.

SECTION III PREVENTIVE MAINTENANCE

SECTION IV: TROUBLESHOOTING

HALE PUMP TROUBLE ANALYSIS

Table of common pump problems and solutions.

PUMP LOSES PRIME OR WILL NOT PRIME

Troubleshooting steps for priming failures.

INSUFFICIENT PUMP CAPACITY

Diagnosing and resolving low pump output.

ENGINE SPEEDS TOO HIGH

Troubleshooting excessive engine speeds during operation.

RELIEF VALVE ISSUES

Troubleshooting issues with relief valve operation.

Cavitation Troubleshooting

Specific steps to address pump cavitation.

SECTION V MAINTENANCE AND REPAIR

Remove the Pump from the Apparatus

Steps for safely removing the pump assembly.

REINSTALL PUMP ON APPARATUS

Steps for reinstalling the pump assembly.

AP PUMP DISASSEMBLY

Detailed disassembly for the AP pump.

CBP PUMP REPAIR

Detailed repair procedures for the CBP pump.

2CBP PUMP REPAIR

Detailed repair procedures for the 2CBP pump.

SECTION VI: PARTS LISTS

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