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HALE AP - User Manual

HALE AP
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Operation and
Maintenance Manual for
Hale Booster Pumps
AP
CBP
2CBP
Hale Products cannot assume responsibility for product failure resulting from improper maintenance
or operation. Hale Products is responsible only to the limits stated in the product warranty. Product
specifications contained in this material are subject to change without notice.
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
700 Spring Mill Avenue
Conshohocken, PA 19428
TEL: 610-825-6300
FAX: 610-825-6440
MANUAL P/N 029
-
0020
-
69
-
0, REV B,
2002 HALE PRODUCTS, INC.,
MANUAL P/N 029-0020-53-0, REV A
ECO NO REV CHANGED FROM BY DATE APVD
02-0301 A RELEASED SAG 10/15/02 MAL
HALE PRODUCTS, INC
A Unit of IDEX Corporation
Conshohocken, PA 19428 USA
DRAWN BY: SAG ISSUE DATE:
CHECKED BY: PRW 10/15/02
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
9615

Table of Contents

Other manuals for HALE AP

Questions and Answers

  • D
    David StaffordAug 12, 2025
    How to fix insufficient pump capacity in my HALE Water Pump?
    • R
      Robert LangAug 12, 2025
      To address insufficient pump capacity in your HALE Water Pump: * Ensure the engine has sufficient power; a check or tune-up might be needed. * Use a larger suction hose or shorten the existing one. * Remove any obstructions from the suction line strainer. * Replace any suction hose with a collapsed lining. * Ensure the relief valve is properly set and other bypass lines aren't reducing capacity. * Verify the truck transmission is in the correct range or gear. * Reduce lift and use a larger suction hose if lift is too high. * Replace any defective suction hose. * Clear any blockage at the suction hose entry. * If the pump is approaching cavitation, gate the discharge valves to increase pressure and reduce flow; also, reduce the throttle opening.
  • B
    benjamin06Aug 23, 2025
    How to fix discharge valves that are difficult to operate on my HALE Water Pump?
    • R
      robert92Aug 25, 2025
      If the discharge valves on your HALE Water Pump are difficult to operate, it is likely due to a lack of lubrication. Apply an approved lubricant to the discharge and suction valves weekly. Consult the valve manual for specific guidance.
  • K
    Katherine DuarteAug 27, 2025
    What to do if there is water in the pump gearbox of my HALE Water Pump?
    • K
      Kathleen WeaverAug 27, 2025
      To address water in the pump gearbox of your HALE Water Pump: * Check all piping connections and the tank overflow for spillage onto the pump gearbox. * Inspect the oil seal and replace it if necessary, ensuring no leaks from the mechanical seal.
  • P
    palmerdanielAug 31, 2025
    How to troubleshoot a PTO that will not engage on my HALE Water Pump?
    • M
      Melanie JohnsonAug 31, 2025
      To address a PTO that will not engage on your HALE Water Pump: * Consult the PTO Manufacturer's Instructions. * Verify the indicators are properly functioning, as faulty wiring may be the cause.
  • R
    Richard ColeSep 3, 2025
    What to do if the HALE Water Pump PTO will not engage?
    • O
      ostewartSep 3, 2025
      If the PTO of your HALE Water Pump fails to engage, the issue may stem from PTO problems or faulty wiring. First, consult the PTO manufacturer's instructions for troubleshooting steps. Also, verify that the indicators are functioning properly to rule out wiring issues.
  • S
    simmonsadamSep 7, 2025
    Why HALE Water Pump PTO will not engage?
    • O
      ofisherSep 7, 2025
      If the PTO of your HALE Water Pump fails to engage, it could be due to PTO problems or faulty wiring. To resolve this, refer to the PTO manufacturer's instructions. Additionally, check the indicators to ensure they are functioning correctly, which can help identify wiring issues.
  • V
    vbrockNov 14, 2025
    What to do if my HALE Water Pump loses prime or will not prime?
    • P
      Patrick HarveyNov 15, 2025
      If your HALE Water Pump is losing prime or will not prime: * For electric priming systems, maintain 1,000 engine RPM to support the electrical system and initial pumping. * Check the priming system with a “Dry Vacuum Test” per NFPA standards; excessive wear may be indicated if the primer pulls less than 22 inches of vacuum while the pump holds vacuum. * Ensure suction lifts do not exceed 22 feet. * Clear any obstructions from the suction hose strainer. * Clean and tighten all suction connections, and inspect suction hoses and gaskets for defects. * Follow proper priming procedures and do not release the primer control prematurely. * Locate and correct any air leaks by performing a dry vacuum test, listening for leaks, pressurizing the pump with water to find visible leakage,...
  • G
    Gary SkinnerNov 18, 2025
    Why is my HALE Water Pump beginning to cavitate and how can I fix it?
    • D
      Donna MillerNov 19, 2025
      If your HALE Water Pump is beginning to cavitate, it could be due to several reasons: * The pump might be discharging more water than it's taking in. Increase the flow into the pump by using more or larger intake lines. Gate the discharge valves to reduce flow and maintain pressure. * An air leak could be present. Make sure the air bleeder on the suction tube is closed, and locate and eliminate all air leaks during maintenance. * Drafting too high could be the issue. Verify lift loss, hose friction, water temperature and other lift limiting factors are reduced or eliminated. Locate the pump closer to the water source. * High water temperature can also cause cavitation. Reduce the volume discharged by lowering RPM or gating the discharge valves. Consider finding a source of cooler ...

Summary

SECTION I: INTRODUCTION

Principles Of Operation

Explanation of centrifugal force and pump performance factors.

COMPONENTS OF A BOOSTER PUMP

Description of key pump parts.

Pressure Control

Explanation of the pressure relief valve system.

SECTION II OPERATING PROCEDURES

STATIONARY PUMPING OPERATIONS

Procedures for operating the pump while stationary.

Pumping From a Hydrant (General Operation)

Step-by-step guide for hydrant operations.

PUMPING FROM DRAFT

Procedures for pumping from a water source.

PUMP AND ROLL OPERATION

Procedure for operating the pump while the vehicle is moving.

CAVITATION

Explanation of pump cavitation and its consequences.

Warning Signs of Cavitation

Identifying cavitation indicators on gauges.

SECTION III PREVENTIVE MAINTENANCE

SECTION IV: TROUBLESHOOTING

HALE PUMP TROUBLE ANALYSIS

Table of common pump problems and solutions.

PUMP LOSES PRIME OR WILL NOT PRIME

Troubleshooting steps for priming failures.

INSUFFICIENT PUMP CAPACITY

Diagnosing and resolving low pump output.

ENGINE SPEEDS TOO HIGH

Troubleshooting excessive engine speeds during operation.

RELIEF VALVE ISSUES

Troubleshooting issues with relief valve operation.

Cavitation Troubleshooting

Specific steps to address pump cavitation.

SECTION V MAINTENANCE AND REPAIR

Remove the Pump from the Apparatus

Steps for safely removing the pump assembly.

REINSTALL PUMP ON APPARATUS

Steps for reinstalling the pump assembly.

AP PUMP DISASSEMBLY

Detailed disassembly for the AP pump.

CBP PUMP REPAIR

Detailed repair procedures for the CBP pump.

2 CBP PUMP REPAIR

Detailed repair procedures for the 2CBP pump.

SECTION VI: PARTS LISTS

HALE AP Specifications

General IconGeneral
BrandHALE
ModelAP
CategoryWater Pump
LanguageEnglish

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