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SmartFOAM 1.7AHP
HALE SmartFOAM 1.7AHP User Manual
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S
m
a
r
t
F
O
A
M
Electronic
Foam
Pr
oporti
oning
Syste
ms
Models
:
Class
A onl
y
–
1.7AH
P, 2.
1A
Class
A/B
–
3.3
, 5.0,
6.5
Descri
ption
,
I
nstal
lation,
and
Operation
Manual
FSG-M
NL-
00158
HALE PRO
DUCT
S, INC
/ CLA
SS 1
607 N
W 27th
Avenue
●
Ocala,
FL
34475
U.S.A.
Te
le
pho
ne
:
352
-629-50
20
FAX
:
800-
533-3569
GO
DIV
A
L
TD
.
Charl
es Street
●
W
ar
w
ick, E
ngland CV
34 5LR
Phone:
44
-1
-926-6
23600
2
Table of Contents
Apparatus Information
2
Revision Record
2
Notes
3
Table of Contents
4
Safety
7
Guidelines
7
System Overview
10
Rotary Plunger Pump (1.7 Ahp, 2.1A)
10
Rotary Gear Pump (3.3, 5.0, 6.5)
10
Smartfoam Control Unit
10
Water Flow Sensor
10
Feedback Sensor
10
Low Pressure Strainer
11
HIGH PRESSURE STRAINERS (FS Series)
11
Tank Selector Valves
11
Hale Foam System Specifications
12
Hale Foam Pump Dimensions
13
System Diagram
15
Controller and Base Pump
23
Single Concentrate Tank Options
25
Dual Concentrate Tank Options
25
Strainer Options
26
Low Tank Sensor Options
27
Flow Sensor Options
27
Check Valve Manifolds, Flanges and Gaskets
28
Elbows and Manifolds
29
Remote Start Option
30
Installation
31
Foam Pump and Motor Assembly
31
Foam Concentrate Strainer
31
Control Unit and Instruction / System Diagram Placard
32
Installer Supplied Components
32
Foam Concentrate Suction Hose
32
Foam Concentrate Discharge Hose
33
Foam Concentrate Bypass Hose
33
Check Valves
33
Flushing Water Hose
33
Foam Discharge Drains
34
Apparatus Design/Build for Cold Weather (below Freezing) Duty
34
Electrical Requirements
34
Foam Concentrate Tank
35
Foam Pump Mounting
35
Plumbing Installation
38
Water and Foam Solution Plumbing
38
Check Valve Manifold
38
Optional Hale Piping Components
39
Waterway Check Valves
41
Flow Sensor
41
Saddle Clamp Insallation
42
Foam Pump Flush System
43
Foam Concenrate Plumbing
43
Foam Strainer Connection
43
In-Line Strainer Valve
44
Fs Series Strainer
45
Check Valve / Injector Fitting
47
Foam Concentrate Injection Hose
48
Bypass Hose Connection
49
Adt Option Air Connections
50
Electrical Connections
52
Controller Unit
53
Controller Unit Power and Ground Connections
54
Motor Ground / Primary Power
56
Ground Connection
56
Primary Power Supply Connection
56
Rfi / Emi
56
Foam Tank Low Level Sensor Installation
57
Foam Tank Low Level Sensor Wiring
61
Remote Activation Switch Option
62
Start-Up Checklist
63
Electrical
63
Liquid
63
Foam Pump
63
System Installer Start-Up
64
Initial System Power Check
64
Initial System Check
64
Installation and Delivery Checklist
67
Installation
67
Delivery
67
Notes
68
User Calibration
69
Entering Passwords
69
Water Flow Calibration
69
Foam Flow Calibration
70
Setting Presets
71
Unit of Measure
71
Relief Valve
72
Operation
73
Description
73
Preset Screen
73
Operation Screen
73
Displayed Information
74
Reset Water/Foam Totals
74
Foam Concentrate Injection Rate
74
Warning Messages
74
Priming the Foam Pump
75
Normal Operation Summary
75
Simulated Flow Operation
76
Simulated Flow Sequence
76
To End Simulated Flow
76
Dual Tank System Selection
77
Flushing the Smartfoam System
78
Remote On/Off Switch Operation
79
Notes
80
Maintenance
81
Maintenance Procedures
81
On-Screen Maintenance Minder
81
Freeze Protection
82
Troubleshooting
83
User Diagnostics
83
Problem Isolation
86
Illustrated Parts Breakdown
87
General
87
Abbreviations
87
Foam Pump Assembly - 1.7Ahp and 2.1A
88
Flow Meter Assembly - 1.7Ahp and 2.1A (115497)
89
Pump Repair Kit - 1.7Ahp and 2.1A
90
Foam Pump Assembly - 3.3, 5.0, and 6.5
91
Flow Meter Assembly - 3.3, 5.0, and 6.5
92
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HALE SmartFOAM 1.7AHP Specifications
General
Brand
HALE
Model
SmartFOAM 1.7AHP
Category
Industrial Electrical
Language
English
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