EasyManua.ls Logo

Hamilton Jet HJ212 User Manual

Hamilton Jet HJ212
198 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
HJ212
Installation and Service Manual
R3A3
Jet unit Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hamilton Jet HJ212 and is the answer not in the manual?

Hamilton Jet HJ212 Specifications

General IconGeneral
Jet Unit ModelHJ212
Impeller Diameter212 mm
Reverse BucketYes
TypeWaterjet
Maximum Input Speed4300 RPM
SteeringHydraulic
ReversingHydraulic

Summary

Introduction

Limited Warranty

Details warranty terms, coverage, and duration for Hamilton Jet products.

Warranty and Ownership Registration Form

Form for registering product ownership to facilitate warranty claims and record keeping.

General Safety Notice

Provides essential warnings and cautions for safe operation and maintenance.

Product Description

Introduction

Overview of waterjet propulsion and its advantages over propeller systems.

Equipment Description

Describes the Hamilton HJ series waterjets and their general capabilities.

Main Components

Details the primary parts of the waterjet unit, such as intake, impeller, and steering nozzle.

Design Basics

Propulsion System Design

Discusses factors influencing the selection and integration of jet units into vessel designs.

Drive Lines

Requirements and options for connecting the engine to the jet unit, including alignment and types.

Universal Driveshaft Alignment

Critical alignment procedures for driveshafts to ensure proper operation and longevity.

Jet Mainshaft Alignment

Importance and methods for aligning the jet unit mainshaft relative to the hull.

Water Offtake

Describes the function and use of the water offtake for supplementary cooling or other systems.

Engine Location and Mounting

Provides guidance on optimal engine placement and mounting for trim and performance.

Precautions Against Corrosion

General

General principles for preventing corrosion in waterjet systems.

Electrical Wiring System

Safe electrical practices, including DC and AC systems, for corrosion prevention.

Shore Connections

Safe shore power connections using isolating transformers or galvanic isolators.

Earth Bonding System

Critical earth bonding system for hull and component protection against galvanic corrosion.

Anodes

Types, inspection, and maintenance of anodes for sacrificial corrosion protection.

Installation

Hull Preparation

Preparing the hull for intake block and transom plate mounting.

Equipment Preparation

Preparing jet unit and components before installation.

Mounting the Jet Unit

Step-by-step guide for physically mounting the jet unit to the hull structure.

Installation of Control Equipment

Outlines the process for installing steering and reverse control systems.

Steering Installation

Details the procedures for installing and adjusting the steering system components.

Commissioning

Pre-Launch Checks

Essential checks to perform before launching the vessel with the installed jet unit.

Post Launch Checks

Checks required after launching, focusing on leak detection and initial system verification.

Engine Running Checks (Vessel Moored)

Procedures for safely starting and checking engine and jet unit operation when moored.

Vessel Speed and Handling Trials

Details how to conduct sea trials to verify performance, steering, and handling characteristics.

After Initial Trials (After Engine Shutdown)

Specifies post-trial checks and maintenance actions after the initial operational period.

Fault Finding

System Faults

General guidance and troubleshooting approach for identifying and resolving system-level issues.

Jet Unit Faults

Lists common jet unit malfunctions, their possible causes, and recommended solutions.

Dry run faults

Addresses issues arising from operating the jet unit without adequate water lubrication.

Reverse System Faults

Details problems related to the reverse duct operation and their troubleshooting steps.

Steering System Faults

Covers common steering system issues, symptoms, and corrective actions.

Maintenance

General

Provides an overview of regular servicing requirements and general maintenance principles.

Salt Water Operation

Advises on specific maintenance procedures when operating the jet unit in salt water.

Jet surface coating procedure

Details the correct methods for applying surface coatings and antifouling paints to waterjet components.

Application of Antifoul Coatings

Explains the process for applying antifoul coatings, including surface preparation and product selection.

Maintenance of Waterjet Coatings

Covers the recommended paint systems and maintenance for preserving the jet unit's finish.

Overhaul

General Information

Provides essential preliminary information, safety notes, and tool requirements for overhaul.

Reverse Assembly Overhaul

Detailed instructions for dismantling, inspecting, and reassembling the reverse duct and associated components.

Steering Assembly Overhaul

Step-by-step procedures for overhauling the steering nozzle, shaft, and housing.

Bearing Housing Assembly overhaul

Instructions for dismantling, inspecting, and reassembling the bearing housing and water seal.

Tailpipe Area Overhaul

Details the overhaul procedures for the tailpipe, impeller, and wear ring components.

Impeller Overhaul

Covers inspection, repair, and balancing procedures for the jet unit impeller.

Marine Bearing Replacement

Explains the process for replacing the marine bearing, including necessary tools.

Dry Run Bearing

Outlines the procedure for changing the dry run bearing assembly.

Tailpipe and Impeller Reassembly

Guides the reassembly of the tailpipe and impeller after overhaul.

Transom Plate Assembly Overhaul

Instructions for removing, inspecting, and refitting the transom plate.

Intake Screen

Details the removal and refitting procedures for the intake screen.

Hatch Extension

Explains the fitting and removal process for the optional hatch extension.

Appendix

Conversions

Provides conversion factors for various units of measurement used in the manual.

Loctite Application Guide

Offers guidance on the proper use of Loctite products, including primers and application methods.

KMT Nut Fitting and Removal

Details the specific procedures for fitting and removing KMT nuts, including torque specifications.

Installation Checks

A checklist of critical points to verify during jet unit installation.

Commissioning Checks

Checklists for pre-launch and post-launch procedures to ensure proper system function.

Aluminium Weld Procedure

Outlines the recommended process and qualifications for welding aluminium components.

Tightening Torques

Provides essential torque values for fasteners used throughout the installation and maintenance.

Recommendations for Lubricants and Oils

Lists recommended lubricants, oils, and hydraulic fluids for various components.

Drivers Guide

Operational guidance for vessel handling, including starting, maneuvering, and specific conditions.

Technical Drawings

Related product manuals