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HDP 502 / S 1100-50
HAMMELMANN HDP 502 / S 1100-50 User Manual
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Operating instructions
High pressure pump unit
HDP 502 / S 1100-5
0
B7.02502.0210
HDP
502
/
S
1100-5
0
2017
Made in Germany
Issue: 03.2017
2
Table of Contents
Section 1
8
Default Chapter
8
Table of Contents
8
2 Foreword
11
3 Technical Data
12
Main Dimensions
12
Performance Data: High Pressure Pump
14
Performance Data: Diesel Engine
14
Batteries
14
4 Safety
15
Dangers Arising from Non Observance of Safety Instructions
15
Safety Conscious Working
15
Personnel Qualification and Training
15
Precise Safety Instructions for the Operator
15
Danger Symbol
17
Safety During Inspection, Maintenance and Repair
18
Forbidden Practices
18
Additional Warnings
18
5 General
19
Introduction
19
Application
19
General Permissible Operational Conditions
19
Copyright
20
Warranty Terms
20
6 Transportation
21
Packing
21
Transportation
22
Transport
22
Protection
22
7 Construction & Description
23
Construction
23
Layout of the S1100- 50 (Basic)
23
Description
26
General Description of the High Pressure Pump
26
Crank Section with Pressurised Lubrication System
26
Piston Seal Assembly
26
Pump Head
26
Pressure Regulating and Overflow Valve
28
The Burst Disc Assembly (Safety Devices)
28
Electronic Safety Cut out
29
High Pressure Installation
29
Suction Side Installation
29
Container (if Fitted)
29
Dieselengine Volvo TAD 1672 VE St. IV Tier 4 Final
29
2 Control Unit
30
Exhaust after Treatment
30
Electronic Pressure Transmitter 04.00829.0093
32
Electronic Pressure Transmitter 04.00829.0056
33
Solenoid Valve 04.05875.0107
34
Electronic Temperature Transmitter 04.05630.0074
35
8 Installation & Start up
36
Pre-Start Checks
36
Installation of Pump Connections
36
Calculating the Hose Internal Diameter (DN)
37
Notes on Installation of Connecting Armatures
40
Connecting the High Pressure Hose(S)
42
9 Operation
44
Start up
44
Warm up and System Checks
44
To Start the High Pressure Pump Unit
45
To Start the High Pressure Pump Unit
46
Operating the System
46
10 Shut down
48
Stopping the Unit
48
Overnight Shut down
48
Exhaust after Treatment
48
Extended Shut down
49
Draining the Unit
49
Venting Air from the System after Draining for First Operation
49
To Fill System
49
Further Actions
51
Hoses
51
Accessories
51
11 Maintenance
52
Fault Finding and Remedy
52
Annunciated Faults
52
Observed Faults
52
Electrical Faults
54
Maintenance
54
Daily Inspection and Control
54
Maintenance of the Water Filter
54
Checks During Operation
55
Maintenance of the Air Pressure Installation
56
Compressed Air Tank (if Supplied)
56
Compressed Air Filter
56
Oil Change
57
First Oil Change after 1000 Operating Hours
57
Next Oil Changes
58
Lubrication Including Oil Filter
59
Oil Pressure Adjustment
61
Repair & Replacement
61
Replacing the Rupture Disc up to 1500 Bar Operating Pressure
62
Maintenance of the Pump Head 00.02145.1239 (-003)
63
Disassembly (Ref. to Fig. Pump Head)
63
Assembling (Ref. to Fig.: Pump Head)
65
Maintenance of the Piston Seal Assembly: 00.00743.2221 (-004)
67
Disassembly
67
Reassembly
68
Changing the Bellows
71
Changing or Adjusting the Boost Pump Drive Belt
72
Torque Tables
72
12 Pressure Regulating Valve 00.05865.0146
74
Technical Data
74
Installation (Ref. to Fig.: Pressure Regulating Valve)
74
Adjustment
74
Maintenance
75
13 Safety Notes for High Pressure Hoses
80
Before Using the Hose
81
Use of the Hose
81
14 Index
82
Section 2
84
2 - Control
85
Control Panel with Basic Display
85
Switch Control on
86
Exhaust after Treatment
87
Pre-Heat
88
Engine START
88
Tank Warning
88
Entering a Set Value
89
Operators Menu
90
Selecting of the Pressure Step
92
Teach in Function
93
External Set Value / Set Value Parameter
93
Keypad Lock
94
Switch off the Keypad Lock
95
Function Menu
95
Digital Sensor
96
Analogue Sensor
97
Fault Report
98
Explanation of the Terms/Functions at the Operators Menu
101
Fault Indication
102
Working with Multi Gun Valve and „Teach in
110
Modem Connection
113
Description of Blink Code of ES2-Modem
116
3 Index
117
Supernova Sihiprogram
292
1 General Objective
293
2 Safety Issues
293
Identification of Safety Symbols in the Supplementary Operating Instructions
293
Compliance with Regulations
293
Qualification and Training of Personnel
293
Safety Instructions for Maintenance, Inspection and Installation Work
294
General
294
Pump Pressure Containment Components
294
Coupling, Coupling Guard
294
Belt Drive
294
Coupling
294
Connection to Power Supply
294
Earthing
294
Unauthorised Modes of Operation
295
Explosion Protection
295
Pump Filled and Vented
295
Marking
295
Checking of Direction of Rotation (See also Pump-Specific Operating Manual)
295
Pump Operating Mode
296
Temperature Limits
296
Maintenance
300
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HAMMELMANN HDP 502 / S 1100-50 Specifications
General
Brand
HAMMELMANN
Model
HDP 502 / S 1100-50
Category
Water Pump
Language
English
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