Hammer FR Series User Manual

HYDRAULIC ROTARY
CRUSHER
FR SERIES
HAMMER SRL
Via Oleifici dell'Italia Meridionale, LOTTO G1 Z.I.
70056 MOLFETTA (BA) Telefono: +39 080 337 53 17
Email: info@hammereurope.com Url: www.hammereurope.com

Hammer FR Series Specifications

General

Brand	Hammer
Model	FR Series
Category	Construction Equipment
Language	English

Summary

Introduction

Foreword

Provides an overview of the manual's purpose and scope for operators and owners.

Symbols

Explains the meaning of symbols used in the manual for safety and information.

Warnings

Details critical safety instructions and cautions that must be understood before operation.

Responsibility

Outlines the manufacturer's disclaimer of liability based on user actions and adherence to manual.

Regulatory References

Lists standards and directives the equipment complies with for legal and safety compliance.

Consultation of the Manual

Guides users on how to effectively read and use the manual for knowledge and safety.

Testing

Describes the testing procedures performed on HAMMER equipment before delivery.

Warranty

Explains the terms, conditions, and duration of the equipment warranty.

Request for Assistance

Provides instructions on how to contact customer service for technical support.

Ordering Spare Parts

Details the process for requesting replacement parts using the designated form.

Information

Definitions

Clarifies key terms used throughout the manual for accurate understanding.

Interaction with the Equipment

Covers safe interaction guidelines and work area management for operators.

Operator Qualified as "MC"

Defines the Machine Conductor role and responsibilities for operating the crusher.

Operator Qualified as "MT"

Defines the Mechanical Maintenance Technician role and responsibilities.

Operator Qualified as "HT"

Defines the Hydraulic Maintenance Technician role and responsibilities.

Operator Qualified as "MT" (Manufacturer Technician)

Defines the Manufacturer Technician role for support.

Equipment Identification Data and CE Marking

Explains the product's identification plate and CE conformity marking.

Description of the Equipment

Provides an overview of the HAMMER Rotary Crusher FR Series and its function.

Intended Use and Limits of Use

Specifies the authorized applications and prohibited uses of the FR Crusher.

Technical Specifications of HAMMER CRUSHERS

Presents detailed technical data and dimensions for various models.

Noise

Addresses noise levels generated by the crusher and reference to excavator manual.

Safety

Standards and Certifications

Details the standards and directives followed in the crusher's design and construction.

Safety Measures

Outlines general safety precautions and responsibilities for equipment operation and maintenance.

Requisites of the Operator

Specifies the necessary knowledge and conditions for safe crusher operation.

Work Clothing

Lists the mandatory personal protective equipment (PPE) for safe operation.

Behavior to be adopted in the event of accidents

Describes emergency procedures and necessary first aid readiness.

Safety at Work

Provides essential safety guidelines for operators to prevent accidents and ensure a safe environment.

Prohibitions

Lists specific actions and operations that are strictly forbidden during crusher use.

Safety Symbols

Explains pictograms and their meanings related to risks and PPE on the equipment.

Safety Devices

Describes the safety equipment required on the excavator and built into the crusher.

Residual Risks

Identifies potential hazards that remain even with safety devices and measures in place.

Use of the Crusher

Mounting the Top Bracket on the Crusher

Step-by-step guide for attaching the top bracket to the crusher unit.

Crusher Controls

Refers users to the excavator's controls for operating the crusher functions.

Assembling the Top Bracket on the Excavator's Arm

Detailed instructions for mounting the crusher assembly onto the excavator.

Initial and Periodic Checks

Outlines essential checks before first use and at regular intervals for safety and performance.

Daily Checks

Specifies routine inspections to be performed before each day's operation.

Recommendations for Use

Offers advice on best practices for efficient and safe operation of the crusher.

Malfunctions and Troubleshooting

Provides solutions for common problems and operational anomalies.

Handling

Maintenance

Maintenance of Mechanical Components

Details routine tasks for keeping the mechanical parts in good working order.

Hydraulic System Maintenance

Outlines procedures for maintaining the integrity and performance of the hydraulic system.

Lubrications

Specifies lubrication points and frequency for proper component function and longevity.

Rotation Motor Gearbox

Provides specific maintenance and lubrication guidance for the gearbox component.

Authorized Assistance

Directs users to contact authorized centers for specialized technical support.

Scheduled Maintenance Synoptic Table

Presents a time-based schedule for various maintenance interventions.

Tightening Torques of Screws and Nuts

Lists required torque values for fasteners to ensure secure assembly.

Hydraulic Pipe Dimensions

Provides specifications for hydraulic connection pipes used with the crusher.

Disposal

Demolition

Describes the process for disassembling and taking the equipment out of service.

Disposal

Gives guidelines for the environmentally responsible disposal of waste materials and components.

Annexes

Ann. 1 - Technical Assistance Application Form

Provides a form for requesting technical support and service.

Ann. 2 - Spare Parts Request Form

Provides a form for ordering necessary replacement parts.

Ann. 3 - Equipment Installation Registration Form

A form to document the installation and initial checks of the equipment.