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HANGCHA CPD20-AD2 User Manual

HANGCHA CPD20-AD2
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Electrical Forklift Truck
Electric four-wheel Forklift Truck
CPD10/15/18/20/25/30-A
CPD10/15/18/20/25/30/35-AC3
CPD10/15/18/20/25/30/35-AC3F
CPD10/15/18/20/25/30/35-AC4
CPD10/15/18/20/25/30/35-AC4F
CPD10/15/18/20/25/30/35-AD2
CPD25-ALC3 CPD25-ALC3F
CPD25-ALC4 CPD25-ALC4F
CPD25-ALD2
OPERATION AND MAINTENANCE
MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
5 / 2013
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HANGCHA CPD20-AD2 Specifications

General IconGeneral
BrandHANGCHA
ModelCPD20-AD2
CategoryForklifts
LanguageEnglish

Summary

Appearance and the main components

Displays and Controls

Multi-function display

Detailed explanation of the multi-function display interface and its indicators.

Technical Specifications

Safety Instructions

The Structure and Stability of Truck

Load center

Explanation of load center, its importance for stability, and types of loads.

Gravity center and stability

How combined gravity center determines truck stability and factors affecting it.

The stable region of the load center

Defines the stable operating area for the truck's load center.

Capacity chart

Relation between load center, weight, and truck capacity.

Velocity and acceleration

How velocity and acceleration affect truck stability and safety.

Daily Maintenance

Driving and Operation

Loading

Step-by-step guide for safely picking up and positioning loads.

Stacking load

Procedures for depositing loads accurately and safely.

Un-stacking load

Steps for retrieving and removing loads from stacks.

Battery

Battery replacement

Step-by-step guide for safely replacing the forklift battery.

Battery charging

Instructions for different charging modes and procedures.

Daily charging

Procedures for routine daily battery charging.

Equilibrium Charge

Method for balancing battery charge and discharge characteristics.

Maintenance summarization

Preventive maintenance schedule

Schedule outlining routine checks, adjustments, and replacements for key components.

Motor

Maintenance checks for the motor and its components.

Driving system

Maintenance for noise, oil leaks, and wheel hub bearings in the driving system.

Wheels (Front, Rear Wheels)

Checks for tire pressure, abrasion, damage, and wheel hub bolts.

Steering System

Maintenance procedures for the steering wheel, gearbox, axle, and cylinder.

Brake system

Maintenance procedures for the brake pedal, parking brake, and hydraulic components.

Hydraulic system

Maintenance checks for oil level, levers, valves, hoses, and pump.

Lifting system

Maintenance for chains, mast, forks, cylinders, and attachment mounting.

Replace the key safe parts termly

Schedule for periodic replacement of critical safety components like hoses and chains.

Table for bolts tightening torque

Reference table for correct bolt tightening torque values based on grade.

Table for oil used in the truck

Specification of oils and lubricants required for the forklift.

The use, Install and Safety Rules of attachment

Related Safety Instruction and Standard(For CE)

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