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HARBEN 4018 US Van Pack User Manual

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Harben Inc.
P.O. Box 2250, Cumming, GA 30028
Toll Free: (800)-327-5387 Tel: (770)-889-9535 Fax: (770)-887-9411
email: sales@harben.com web: www.harben.com
Operation & Maintenance Manual
Original Instructions
Unit 4018 US Van Pack
903-1314
Section 1 Introduction
Section 2 Scope of Supply
Section 3 Technical Data
Section 4 Operation
Section 5 Routine Maintenance
Section 6 Fault Finding
Section 7 Harben P-Type Pump
Section 8 Circuit Diagrams
Section 9 Engine
Section 10 Parts List / Spares / Auxiliary Components
Section 11 Service Documents
Section 12 Warranty & Certification
Section 13 Health & Safety Manual 903-1308
Read the Health and Safety Manual before
operating any equipment. Failure to do so could
cause serious injury or death.
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HARBEN 4018 US Van Pack Specifications

General IconGeneral
BrandHARBEN
Model4018 US Van Pack
CategoryCleaning Equipment
LanguageEnglish

Summary

Introduction

Manual Overview and Safety Notices

Provides an overview of the manual and important safety notices.

Scope of Supply

Scope of Supply Definition

Details the components included in the vanpack supply.

Pump Assembly Description

Describes the vanpack's pump assembly and its driving mechanism.

Component Drawings and Parts Lists Reference

Guides users to detailed drawings and parts lists for components.

Technical Data and Specifications

Pump Data Specifications

Details the technical specifications of the Harben 'P' Type 8 22 pump.

Main Components and Ancillaries

Lists the primary components like engine, pump, gearbox, and ancillaries.

Required Services and Water Quality

Specifies the mains water supply requirements and water quality guidelines.

Technical Description of Key Components

Explains the function of primary components such as the engine, pump, and control panel.

Operating Procedures

Operating Conditions and Pre-Start Checks

Covers operating conditions, daily checks, and essential pre-start procedures.

Control Panel and Remote Operation

Details the control panel layout, screen displays, and radio remote functionality.

Engine and Vanpack Running Modes

Explains how to operate the engine in manual and radio control modes.

Specialized Operations: Jump Jet and Bypass Valve

Describes the procedures for using the Jump Jet system and operating the bypass valve.

Hose Reel Management and Frost Protection

Covers safe hose reel winding and critical frost precaution measures.

Routine Maintenance

Maintenance Procedures by Interval

Outlines routine maintenance tasks based on usage intervals (daily, weekly, monthly, yearly).

Daily Maintenance and Checks

Specific daily checks for the water filter element and hoses.

Pump Lubrication and Burst Disc Information

Provides a chart for pump oil lubrication and details on burst disc selection.

Fault Finding and Troubleshooting

Electrical System Troubleshooting

Guidance on accessing and interpreting electrical alarms and shutdown logs.

Hydraulic System Fault Diagnosis

Troubleshooting common hydraulic issues like low pressure or leaks.

Pump Operational Faults

Identifies problems related to pump operation, oil/water mixing, and pressure loss.

Selector Valve Problem Diagnosis

Diagnoses issues related to pressure loss and leaks in the selector valve.

Harben P-Type Pump Service

Circuit Diagrams

Water Circuit Diagram Overview

Illustrates the water flow path through the vanpack system.

Hydraulic Circuit Diagram Overview

Depicts the hydraulic system layout, including the hose reel control.

Engine Information

Parts and Spares

Ordering Spare Parts Procedures

Provides contact information and guidelines for ordering spare parts.

Common Parts List Details

Lists common parts for the vanpack, including remote system components.

Service Documentation

Comprehensive Service Checklist

A checklist for routine service intervals and customer requests.

Service Logbook Entries

A logbook for recording all service activities performed on the unit.

Warranty and Claims

Product and Component Warranty Coverage

Details warranty periods for new products and major components.

Warranty Claim Submission Process

Outlines the procedure for making a warranty claim and required information.

Warranty Limitations and Exclusions

Specifies conditions and actions that may void the product warranty.