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Harken CLR 600 User Manual

Harken CLR 600
59 pages
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Installation and Maintenance Manual
Compact Light Retractable (CLR)
Mooring Winch 600 - 1200 - 2500
Mod.A
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Harken CLR 600 Specifications

General IconGeneral
BrandHarken
ModelCLR 600
CategoryWinches
LanguageEnglish

Summary

Glossary

Symbols

Safety Information

General Advice

Product Identification

Technical Characteristics

Electric Motor Performance Data

Presents line speed and current absorption for electric motor variants of CLR winches.

Hydraulic Motor Performance Data

Lists line speed, oil flow, maximum load, and pressure for hydraulic motor variants.

Weights

Provides weight specifications for different CLR winch versions and finishes.

Maximum Loads

Specifies the maximum working and holding loads for CLR winch models to ensure safe operation.

Outline Dimensions

CLR 600 EL/HY Outline

Displays dimensional drawings for the CLR 600 Electric and Hydraulic winch models.

CLR 1200 EL/HY Outline

Displays dimensional drawings for the CLR 1200 Electric and Hydraulic winch models.

CLR 2500 EL/HY Outline

Displays dimensional drawings for the CLR 2500 Electric and Hydraulic winch models.

Custom Top Version Outline

Provides outline dimensions specific to the custom top version of CLR winches.

Installation Procedures

Pre-Installation Checks and Warnings

Covers general safety, warnings, and preparatory steps before installation.

CLR Installation Procedure Steps

Details the initial steps for winch installation, including tool requirements and template usage.

Winch Mounting Orientation

Explains factors to consider for orienting the winch during installation for optimal performance.

CLR 1200 Deck Cut Out Template

Provides the deck cut-out template dimensions for installing the CLR 1200 winch.

CLR 1200 Mounting Orientation

Illustrates the correct orientation for the CLR 1200 winch during installation.

CLR 2500 Deck Cut Out Template

Provides the deck cut-out template dimensions for installing the CLR 2500 winch.

CLR 2500 Mounting Orientation

Illustrates the correct orientation for the CLR 2500 winch during installation.

Mounting Bolt Isolation and Materials

Details precautions for mounting bolts to prevent galvanic corrosion and specifies provided hardware.

Securing Winch Assembly to Deck

Describes the process of inserting the winch and securing its support to the deck from underneath.

Gearmotor Cover and Nut Removal

Explains how to remove the gearmotor cover and loosen nuts during installation.

Motor Installation and Power Safety

Guides motor installation and emphasizes ensuring electric power is off before proceeding.

Gearmotor Assembly Mounting

Details the procedure for mounting the gearmotor assembly from the underdeck side.

Completing Mechanical Installation Steps

Covers final mechanical steps and preparation for electrical component installation.

Electric Wiring Diagrams

Dual Function Control Box (DFCB) Cabling

Shows the connections for the DFCB, including battery, motor, and optional components like LED lights.

Electric Motor Installation Procedure

Wire Size Recommendations

Offers a chart for selecting the correct wire size based on voltage and distance.

Connecting Motor Terminals

Details the steps for applying grease and attaching cable terminals to the motor contacts.

Functional Test

LED Lights Installation

LED Lights Wiring Diagrams

Hydraulic Connections Diagrams

Hydraulic System Diagram

Illustrates the overall hydraulic system setup, including HPU, control box, and battery.

Maintenance Overview

Washing and Cleaning Procedures

Provides guidelines for washing the winch with fresh water and general cleaning recommendations.

Recommended Maintenance Products

Lists specific lubricants, threadlockers, and anti-corrosive products for winch maintenance.

Disassembly Procedure

Flushing Deck Operations

Details the initial steps for disassembly involving the deck and drum support.

Under Deck Disassembly Steps

Covers disconnecting the motor, removing the drain plug, and disassembling motor components.

CLR 1200 Specific Disassembly

Details bench operations specific to the CLR 1200 for inspecting and lubricating internal parts.

Friction Clutch and Gear Disassembly

Explains how to remove the friction clutch group and the toothed gear from the hub.

Base and Drum Support Removal

Describes the steps to remove the winch base from the deck and extract the drum support.

Columns and Base Extraction

Details unscrewing columns and extracting the base from the top assembly.

Assembly Procedure

Harken Limited Worldwide Warranty

Ordering Spare Parts

Exploded View - CLR Mooring Winch 600

Parts List - CLR Mooring Winch 600 (Aluminum)

Electric Motor - CLR Mooring Winch 600

Hydraulic Motor - CLR Mooring Winch 600

Exploded View - CLR Mooring Winch 1200

Parts List - CLR Mooring Winch 1200 (Aluminum)

Electric Motor - CLR Mooring Winch 1200

Hydraulic Motor - CLR Mooring Winch 1200

Exploded View - CLR Mooring Winch 2500

Parts List - CLR Mooring Winch 2500 (Aluminum)

Electric Motor - CLR Mooring Winch 2500

Hydraulic Motor - CLR Mooring Winch 2500

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