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Harken MKIII User Manual

Harken MKIII
78 pages
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English • Deutsch • Français • Italiano
MKIII
Jib Reefing &
Furling Systems
UNIT 0
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Harken MKIII Specifications

General IconGeneral
ModelMKIII
ManufacturerHarken
Max Headstay LengthUp to 22.5 m (74 feet)
MaterialStainless steel and anodized aluminum
Line CapacityVaries depending on model

Summary

Parts Overview

Sailmaker Instructions

Guidance for sailmakers on preparing sails for the furling system.

Preparation for Assembly

Essential steps and considerations before beginning the unit's assembly.

Assembly

Detailed instructions for assembling the furling system unit.

Commissioning

Procedures for installing and making the assembled unit operational on the boat.

Operation

Instructions on how to properly use the furling system.

Troubleshooting & Repair

Guidance on identifying and correcting problems with the system.

List of Parts

A comprehensive list of all components included in the system.

Parts Identification

Cable Dyform

Information and specifications regarding the use of Dyform cable.

Sizing and Component Checks

Headstay Terminal Stud

Guidance on selecting and ordering the correct headstay terminal stud.

Dyform Wire

Specifications for the maximum size of Dyform wire usable.

Main Components

Parts Packaging

Miscellaneous Parts

Listing of various small parts included in the kit.

Rigger Components

Components that are mounted on the headstay before assembly.

Packed loose in the box

Items found loose within the product packaging.

IMPORTANT

Crucial note regarding the separate sale of the headstay terminal.

Sailmaker Instructions

Sail Type

Information on sail types compatible with the Harken furler.

Luff Length

Considerations for sail luff length and its impact on system setup.

Tack Setback

Guidance on positioning the tack shackle and cutting the sail accordingly.

Luff Tape Size

Specifies the required size for the sail's luff tape.

Luff Tape Length

Instructions on how to cut the luff tape for optimal performance.

Tack and Head Shackles

Requirements and dimensions for tack and head shackles.

Suncover

Instructions for installing a suncover on the sail.

Preassembly Steps

Tools

A list of all the tools required for assembling the furling system.

Wrenches for Norseman or Sta-Lok® Units

Specific wrench sizes needed for Norseman or Sta-Lok® terminal installations.

Work Area

Recommendations for setting up a suitable workspace for assembly.

Norseman, Sta-Lok® or Rod Headstay Installations

Notes and differences for installing systems with Norseman, Sta-Lok®, or rod headstays.

Preassembly Preparation

Additional Stemhead Toggles

Information on fitting additional toggles for height adjustment.

Isomat Masts

Specific instructions and adapter details for Isomat masts.

T-Ball Fittings

Details and guidelines for T-ball swage fittings.

Headstay Preparation

Reusing Existing Headstay

Steps and considerations for reusing the existing headstay.

Cutting Headstay to Length

Procedure for cutting the headstay wire or rod to the correct length.

Swage Studs

Instructions and checks for using swage studs.

Rod Fittings

Instructions and checks for using rod fittings.

Preassembly Steps

Norseman and Sta-Lok® Fittings

Specific assembly instructions for Norseman and Sta-Lok® fittings.

Rod Fittings

Specific assembly instructions for rod fittings.

Connector and Foil Quantity

How Many Connectors?

Chart to determine the correct number of 6" (152 mm) connectors for the headstay.

How Many Foils?

Chart to determine the correct number of 7' (2.13 m) foils for the headstay.

Stringing Connectors

Process of correctly placing connectors onto the headstay.

Norseman/Sta-Lok® Instructions

Specific assembly notes for Norseman/Sta-Lok® units.

Rod Instructions

Specific assembly notes for rod installations.

Foil Length Adjustments

Adjusting Foil Length

Matching the furling system length to the headstay by adjusting foil count and length.

Foil Length - Read Before Cutting Foil

Important notes and considerations before cutting foil sections.

WARNING

Caution regarding cleaning foil shavings to prevent connector seizing.

All Installations

General preparation steps for all foil installations.

Roughing up Top Foil for Trim Cap

Preparing the top foil surface for attaching the trim cap.

Deburr the Foil

Instructions for deburring and cleaning foil after cutting.

Most Installations

General instructions for deburring foil sections.

Some Installations

Specific instructions for deburring foil sections.

Cutting and Drilling Bottom Foil

Steps for cutting and drilling the special bottom foil.

Foil Length Cutting

Cut Top Foil to This Length

Table providing specific lengths for cutting the top foil.

WARNING

Caution regarding cleaning foil shavings to prevent connector seizing.

Special Assembly Procedures

Rod Terminal Assembly

Detailed steps for attaching the rod terminal.

Tip: The flats will align with the holes

Helpful tip for aligning parts during terminal assembly.

Assembly Steps

Norseman/Sta-Lok® Instructions

Specific assembly notes for Norseman/Sta-Lok® installations.

Rod Instructions

Specific assembly notes for rod installations.

Operation and System Use

Spinnaker Halyards

Common problems and solutions related to spinnaker halyards.

Headstay Tension

Instructions for adjusting headstay tension for optimal performance.

Tip: Before adjusting headstay tension

Pre-adjustment tip to slacken other lines for easier headstay tensioning.

Backstay Adjusters

Function and benefits of backstay adjusters for sail trim.

Racing boats often slack

Specific considerations for racing boats when sailing downwind.

Sail Handling Procedures

Raising Sails

Step-by-step guide for raising sails with the furling system.

Tip: New sails are often stiff

Advice for raising stiff new sails and preventing hang-ups.

Storm Sails

Guidelines for using heavy air working jibs and storm sails.

Furling and Reefing

Instructions on how to furl and reef sails using the system.

Tip: The luff foil system supports

Tip on proper halyard tension for shaping sails.

Sail Reduction and Boat Security

Storage - Mast Down

Instructions for storing the unit with the mast down, especially in freezing conditions.

Storage or Transporting

Guidelines for safe storage or transport of the furling system.

After Storage or Transport

Procedures for cleaning and maintaining the unit after storage or transport.

Cleaning and Lubricating

Detailed steps for cleaning and lubricating the furling system components.

Inspection

Checking the unit for signs of wear, damage, and loosening.

Replacing Line

Procedure for replacing the furling line, including necessary tools and parts.

Troubleshooting Guide

Connector Missing

Problem: A connector is missing from the assembly.

Too many connectors

Problem: An excessive number of connectors are present.

Foil will not slip past threaded stud

Problem: The foil extrusion does not slide over the threaded stud.

Connector will not fit into foil extrusions

Problem: The connector cannot be inserted into the foil extrusions.

Warning color shows on threads

Problem: Warning color on threads indicates improper adjustment.

Operation Problems

Sail will not furl or is difficult to furl

Problem: Difficulty or inability to furl the sail.

Sail will not unfurl or will not unfurl completely

Problem: Difficulty or inability to unfurl the sail.

Sail will not furl completely

Problem: The sail cannot be fully furled.

Headstay rotates in jerks or elliptically

Problem: Headstay rotation is jerky or elliptical.

Sail does not stay furled

Problem: The sail does not remain furled.

Sail will not go up

Problem: The sail cannot be raised.

Sail will not raise completely or luff will not tension

Problem: Sail does not raise fully or luff tension is incorrect.

Sail will not come down

Problem: The sail cannot be lowered.

Ultravoilet cover rolls up inside of sail

Problem: UV cover rolls up within the sail.

Warranty Information

What does the limited warranty cover?

Details on what the Harken limited warranty covers.

How long is the warranty in effect?

Specifies the duration of the limited warranty.

Are all parts of the system covered for seven years?

Clarifies which parts are covered for the full seven years.

Are there other exceptions to the warranty?

Lists conditions or situations not covered by the warranty.

What is defined as improper operation?

Defines what constitutes improper operation of the system.

What is defined as improper installation?

Defines what constitutes improper installation of the system.

What is defined as improper maintenance?

Defines what constitutes improper maintenance of the system.

What will Harken do if I have a problem?

Explains Harken's process for addressing warranty issues.

Will Harken pay for labor charges?

Clarifies whether labor costs are covered under the warranty.

Is Harken responsible for special, incidental or consequential damages?

States Harken's liability regarding special, incidental, or consequential damages.

How do I get service for my Harken system?

Provides contact information for obtaining service and support.

What should I do if I need parts?

Procedure for obtaining replacement parts under warranty.

How does state law relate to this warranty?

Explains how state laws may affect warranty rights.

Warranty Details

What does the limited warranty cover?

Details on what the Harken limited warranty covers.

How long is the warranty in effect?

Specifies the duration of the limited warranty.

Are all parts of the system covered for seven years?

Clarifies which parts are covered for the full seven years.

Are there other exceptions to the warranty?

Lists conditions or situations not covered by the warranty.

What is defined as improper operation?

Defines what constitutes improper operation of the system.

What is defined as improper installation?

Defines what constitutes improper installation of the system.

What is defined as improper maintenance?

Defines what constitutes improper maintenance of the system.

What will Harken do if I have a problem?

Explains Harken's process for addressing warranty issues.

Will Harken pay for labor charges?

Clarifies whether labor costs are covered under the warranty.

Is Harken responsible for special, incidental or consequential damages?

States Harken's liability regarding special, incidental, or consequential damages.

How do I get service for my Harken system?

Provides contact information for obtaining service and support.

What should I do if I need parts?

Procedure for obtaining replacement parts under warranty.

How does state law relate to this warranty?

Explains how state laws may affect warranty rights.

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