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Hartell Pumps KT15 - User Manual

Hartell Pumps KT15
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INTRODUCTION
HARTELL condensate pumps are designed to collect and automatically remove the water produced
from an air conditioner evaporative coil and/or a gas-condensing furnace. This pump has been
carefully engineered to provide long, trouble free service and is of the highest quality workmanship
and materials.
These pumps have been thoroughly inspected and tested, then carefully packaged to insure safe
delivery and operation. When you receive your pump, examine it carefully to determine that there
are no damaged or broken parts. If damage is detected, notify the firm from where the pump was
purchased. They will assist with a repair or replacement.
See the precautions listed below before continuing
.
CAUTION: READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION
- Pump should only be used with liquids compatible with pump component materials. Do not use to pump flammable or
explosive fluids. Do not use in explosive atmospheres.
- The pump is supplied with a grounding type plug. To reduce the risk of electrical shock be certain that it is connected to
a properly grounded, grounding receptacle.
- In any installation where property damage and/or personal injury might result from an inoperative or leaking pump
due to power outages, discharge line blockage, or any other reason, a back up system(s) (aux. switch) and/or alarm
should be used.
- Do not handle pump with wet hands or when standing on a wet or damp surface, or in water.
- Shut off the electrical power at the fuse box before making any connections. All wiring must comply with local codes.
ONE YEAR LIMITED WARRANTY
HARTELL KT15 and KL20 series condensate pumps are guaranteed to be free from defects in workmanship or
materials and to function satisfactorily, when properly installed, for a period of ONE (1) years from date of installation.
HARTELL will replace, without charge, any HARTELL product found to be defective upon examination at our factory if
returned within the guarantee period, transportation charges prepaid.
This guarantee does not apply if the product has been misapplied or mechanically damaged, HARTELL assumes no
liability for resultant damages of any kind arising out of the use of its products.
Condensate removal pumps from Hartell
KT15
KL20
INSTALLATION
OPERATION
MAINTENANCE
Phone: 215-322-0730
70 Industrial Drive Fax: 215-322-2944
Ivyland, PA Web: www.hartell.com
18974 Email: info@hartell.com
Division of Milton Roy Co.
Hartell Pumps
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Summary

Introduction and Safety Precautions

General Safety Warnings

Important safety instructions before starting installation, including liquid compatibility and electrical grounding.

One Year Limited Warranty

Details the warranty coverage for defects in workmanship or materials for HARTELL condensate pumps.

Installation Guide

Piping Instructions

Guidance on running flexible tubing or pipe from the drain to the pump and the discharge tubing.

Electrical Connections and Safety Switches

Instructions for line voltage connections and connecting auxiliary safety switches to the thermostat circuit.

Operation and Maintenance

Pump Operation

Describes the automatic operation of the condensate pump based on water level and float position.

Troubleshooting Pump Not Running

Steps to diagnose and fix issues when the pump does not start, checking power and circuit.

Troubleshooting No Discharge

Steps to diagnose and fix issues when the pump runs but does not discharge water, checking for blockages.

Cleaning Procedures

Instructions for cleaning the pump, including disassembly and assembly for the KT-15 model.

Overview

The Hartell KT15 and KL20 series condensate pumps are designed to automatically collect and remove water produced from air conditioner evaporative coils and/or gas-condensing furnaces. These pumps are engineered for long, trouble-free service, built with high-quality workmanship and materials. Each pump undergoes thorough inspection and testing before being carefully packaged to ensure safe delivery and operation. Upon receipt, users should inspect the pump for any damaged or broken parts and notify the vendor if damage is detected.

Installation:

The pump can be mounted on a wall, the air conditioner case, or the floor. It is crucial that the pump is level, and its inlet must be positioned below the lowest drain point of either the coil or furnace. For wall or case mounting, the provided mounting tabs on the reservoir sides should be used to secure the pump.

Piping:

Flexible tubing or pipe should be run from the evaporator and furnace to the pump, inserting it into the drain inlet hole. Care must be taken to ensure the pipe does not interfere with the float. The inlet pipe should be cut at an angle to prevent it from closing off against the bottom of the pump.

For discharge, 3/8" ID tubing should be connected to the barbed check valve. This tubing should extend straight up as high as necessary, but not past the pump's head/GPH rating. Kinking the tubing must be avoided as it will block the flow. From its highest point, the discharge tubing should slope downward to a point above the drain, then turn down and extend to a point below or level with the bottom of the condensate pump. If a downward slope is not possible, an inverted "U" trap should be created directly above the pump at the highest point.

Electrical Connections:

The power cord should be connected to the proper voltage as indicated on the motor nameplate. It is essential to connect the pump only to a source of constant power, not an intermittent source like a fan or limit control circuit. The pump is supplied with a grounding type plug and must be connected to a properly grounded receptacle to reduce the risk of electrical shock. All wiring must comply with local codes.

Low Voltage - Auxiliary Safety Switch:

The leads of the auxiliary safety switch should be connected to the thermostat control circuit of the air conditioner/furnace. This feature will disrupt the thermostat demand in a high water condition. However, if cooling or heating requirements are a necessity, this demand disruption should not be utilized; instead, an alarm system should be used with the auxiliary switch.

Operation:

Once properly installed, the Hartell condensate pump operates automatically. Water collects in the reservoir, and when the float rises to a pre-set point, the pump activates to discharge the water. As the water level drops, the float turns off the motor at another pre-set point. Under normal circumstances, the pump requires minimal maintenance for efficient operation.

Maintenance and Troubleshooting:

Pump Does Not Run:

  • Verify that power to the system (air conditioner and/or furnace) is on, allowing condensate production.
  • Check that the pump is plugged in and the circuit is active (i.e., fuse or breaker not blown).
  • Inspect the water level in the reservoir; it must be within 2" of the reservoir top to activate the switch. If no water is entering the reservoir, the inlet tube may be blocked and require cleaning.
  • If there is sufficient water, the float might be stuck due to dirt or algae. Flush the reservoir with warm water and a mild soap or detergent.

Pump Motor Runs with No Discharge:

  • Inspect the entire length of the discharge tubing to ensure it is clear and that the tubing end is not plugged.
  • Check the check valve for clogs. If clogged, unplug the pump, remove the fitting, and clean with mild soap or detergent.
  • The discharge port of the impeller chamber may be clogged by debris. Refer to the disassembly instructions below for cleaning the chamber.

Algae Formation:

In cases of extreme algae formation, unplug the pump and fill the reservoir with a commercially available algaecide. Follow the product directions for destroying the algae. After the recommended waiting period, dump the algaecide from the reservoir. Rinse with water and repeat if necessary. Be careful not to clog the check valve when restarting the pump after cleaning.

Cleaning (KT-15 Only):

Under most circumstances, the pump requires little maintenance. If problems occur, refer to these instructions:

Disassembly (KT-15 Only):

  1. Unplug the pump and drain the water from the reservoir.
  2. Place the pump upside down.
  3. Place a screwdriver under the tab of the baseplate (while placing a thumb over the tab to prevent breakage) and pry the cover up and off.
  4. Remove the "O" ring seal and keep it clean.
  5. Remove any debris from the impeller chamber and spin the impeller by hand to ensure free movement.

Assembly (KT-15 Only):

  1. Clean and lightly lubricate the "O" ring with vegetable oil.
  2. Stretch the "O" ring onto the baseplate.
  3. Place the tab of the baseplate into the slot of the reservoir base. Hold the tab in place with a thumb and snap the cover into the reservoir with the heel of the hand. Tap the cover with a plastic mallet if necessary to fully seat it.
  4. Test for leaks. If a leak occurs, re-install the cover using a new "O" ring if necessary.

Important Precautions:

  • The pump should only be used with liquids compatible with its component materials. Do not use it to pump flammable or explosive fluids, or in explosive atmospheres.
  • Do not handle the pump with wet hands, when standing on a wet or damp surface, or in water.
  • Always shut off electrical power at the fuse box before making any connections.
  • In any installation where property damage and/or personal injury could result from an inoperative or leaking pump (due to power outages, discharge line blockage, or other reasons), a backup system (e.g., auxiliary switch) and/or alarm should be used.

One Year Limited Warranty:

Hartell KT15 and KL20 series condensate pumps are guaranteed to be free from defects in workmanship or materials and to function satisfactorily, when properly installed, for a period of one (1) year from the date of installation. Hartell will replace, without charge, any defective Hartell product upon examination at their factory if returned within the guarantee period, with transportation charges prepaid. This guarantee does not apply if the product has been misapplied or mechanically damaged. Hartell assumes no liability for resultant damages of any kind arising out of the use of its products.

Hartell Pumps KT15 Specifications

General IconGeneral
BrandHartell Pumps
ModelKT15
CategoryWater Pump
LanguageEnglish

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