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Haulotte Group HTL 3210 User Manual

Haulotte Group HTL 3210
248 pages
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Operator's manual
T
ELESCOPIC
HANDLERS
2420344510 E 11.11 AUS
Operator's manual
TELESCOPIC HANDLERS
HTL 4010 - HTL 3510 - HTL 3210
2420344510
E 11.11
AUS

Table of Contents

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Haulotte Group HTL 3210 Specifications

General IconGeneral
BrandHaulotte Group
ModelHTL 3210
CategoryExcavators
LanguageEnglish

Summary

Safety Precautions

Safety Recommendations

General guidance for safe operation and manual usage.

Operator's Manual Importance

Emphasizes the necessity of the operator's manual for safe operation.

Safety Symbols Explained

Explains the meaning of symbols used to alert operators to precautions.

Safety Label Colors

Details the meaning and danger levels associated with label colors.

Safe Operation Instructions

Provides crucial instructions and prohibitions for operating the machine safely.

Operation Prohibitions

Lists forbidden actions and practices during machine operation.

Potential Operational Risks

Identifies and explains various hazards associated with machine operation.

Tip-over Hazard Prevention

Details risks and precautions to prevent machine tipping over.

Electrical Hazard Safety

Outlines safety measures to avoid electrical hazards, especially near power lines.

Travel Hazard Safety

Covers risks and precautions during machine travel, including turning radii and clearance.

Load Falling Hazard Safety

Provides safety guidelines to prevent loads from falling during lifting operations.

Attachment Locking Device Safety

Explains the importance and correct use of the mechanical attachment locking device.

Driving on Slopes Safety

Details hazards and safe practices when driving the machine on slopes.

Pinching and Crushing Hazard Safety

Warns about pinch points and crushing hazards from moving parts.

Risk of Falling Prevention

Provides safety instructions for entering, leaving, and operating the machine to prevent falls.

Chemical Hazard Safety

Covers safety precautions related to exhaust fumes, flammable fuel, and hydraulic fluid.

Intervenor's Responsibility

Owner's (or Hirer's) Responsibility

Defines the owner's obligations regarding manual information and local regulations.

Employer's Responsibility

Outlines the employer's duty to issue a driving permit and ensure operator authorization.

Trainer's Responsibility

Specifies the trainer's qualifications and training area requirements.

Operator's Responsibility

Details operator duties including manual understanding, reporting, and emergency procedures.

Inspection and Maintenance Responsibilities

Identifies party roles in periodical machine maintenance and inspection.

Pre-operation and Controls

Checks and Inspection Before Use

Guides daily visual inspection and functional tests before operation.

General Mechanical Functions Check

Details checks for identification plates, labels, leaks, and structural integrity.

Pre-operation Checks and Inspection

Provides a comprehensive checklist for pre-operation checks, including structural and cylinder states.

Safety Stickers

Ensures all safety stickers and capacity charts are legible and in place.

Red Labels

Identifies red labels indicating potentially fatal danger.

Yellow Labels

Identifies yellow labels indicating risk of material damage or minor injury.

Other Labels

Describes other labels that provide additional technical information.

Identification Locations

Provides isometric and view diagrams for component identification.

Operator's Cab Overview

Describes the enclosed FOPS/ROPS cab and its condition requirements.

Cab Controls Overview

Details the controls and indicators within the operator's cab.

Pedals Identification and Function

Explains the function of accelerator and brake pedals.

Steering Column Operation

Describes the left-hand control lever for gear, direction, and speed selection.

Steering Column Adjustment

Provides instructions on how to adjust the steering column for operator comfort.

Operator's Seat Adjustment

Details how to adjust the seat forward/backward, height, suspension, and backrest.

Heating and Ventilation System

Explains the operation of the cab's heating and ventilation system.

Air-conditioning (Optional)

Describes how to activate and adjust the optional air conditioning system.

Instrument and Control Panel

Details the various indicators and controls on the instrument panel.

Joystick Operation

Explains the functions controlled by the joystick for boom and attachment movements.

Left-hand Control Panel Functions

Describes the operation of hazard lights, fog lights, parking brake, and wipers.

Load Moment Indicator (LMI) Operation

Explains the function and testing procedure of the Load Moment Indicator.

Rear-view Mirrors and Windows

Provides instructions for cab door and rear window operation and mirror adjustment.

Operation

Engine Operation and Starting

Covers engine starting procedures, checks, and normal operation guidelines.

Starting the Engine

Detailed steps for starting the engine, including pre-heating and warning lights.

Operational Checks

Procedures for checking the machine's systems during warm-up and when running.

Starting with a Booster Battery

Safe procedures for jump-starting the engine using a booster battery.

Normal Engine Operation

Guidelines for monitoring engine gauges and avoiding prolonged idling.

Engine Shut-down Procedure

Step-by-step instructions for safely shutting down the engine and parking the machine.

Operation with a Load

Covers safety, preparation, transport, dumping, placing, and disengaging loads.

Load Lifting Safety

Emphasizes knowing load weight, center of gravity, and using capacity charts.

Before Lifting a Load

Pre-lifting checks including ground conditions, load balance, and obstacles.

Transporting the Load

Guidelines for safely transporting loads, both suspended and non-suspended.

Dumping Procedure

Steps for positioning the machine and performing the dumping operation safely.

Stabiliser Operation Procedure

Instructions for operating stabilisers, including brake application and neutral gear.

Placing the Load

Procedure for safely placing a load, including boom extension and lowering.

Disengaging the Load

Steps for safely retracting the boom and moving the machine after load placement.

Road Operation Preparation

Steps required to prepare the machine for road travel, including cleaning and checks.

Loading and Securing for Transport

Guidance on leveling, loading, securing the machine, and tie-down devices.

Attachments

Approved Attachments

Criteria for determining attachment approval before installation.

Unapproved Attachments

Reasons why unapproved attachments should not be used and user responsibilities.

Attachment Capacities

Checks required before installing attachments and understanding capacity charts.

Using the Capacity Chart with Forks

Guidance on determining load capacity using charts, keys, and boom angle indicators.

Technical Characteristics

Main Characteristics

Provides key technical specifications for the Telehandler models.

Overall Dimensions

Presents detailed dimensions and weight specifications for different models.

Working Area Diagrams

Illustrates the working area and load capacity charts for each machine model.

Acoustic Power Information

Details noise emission levels and compliance with directives and regulations.

Telehandler Vibration Measurement

Explains how hand and body vibration values are obtained and meet standards.

Declaration of Conformity

States that CE declarations apply to machines certified for the European market.

Lubrication and Maintenance

Maintenance Guidelines

Provides general advice on maintenance, design life, and factors affecting it.

Maintenance Instructions

Details safety precautions and procedures for performing maintenance operations.

Repairs and Adjustments

Covers significant repairs, approved modifications, and product liability.

Lubrication and Maintenance Schedule

Presents a diagram illustrating lubrication and maintenance points by service interval.

General Program and Recommendations

Outlines the recommended time periods for maintenance tasks in normal use.

Detailed Maintenance Program

Provides a detailed breakdown of maintenance tasks by interval and symbol meaning.

General Maintenance Points

Covers mechanical checks for bolts, pins, bearings, and slew ring replacement.

Mechanical Checks

Details checks for bolts, pins, and bearings, including replacement criteria.

Bolts and Tightening Torques

Specifies requirements for replacing and tightening bolts.

Pins and Bearings Inspection

Outlines checks for pins and bearings, and conditions requiring slew ring replacement.

Hydraulic System Maintenance

Covers hose replacement, component disassembly/reassembly safety, and cylinder leak evaluation.

Replacing Damaged Hoses

Details the circumstances for hose replacement and safety procedures.

Hydraulic Cylinder Leak Evaluation

Describes methods for checking hydraulic cylinder leaks and validating operation.

Electric Circuit Components

Lists components related to the electric circuit and procedures for replacing cables.

Replacing Damaged Cables

Provides instructions for locating and replacing faulty wires and respecting their path.

Daily and 10-Hour Operation Checks

Covers general checks to be performed daily or every 10 operating hours.

General Daily Checks

Lists visual checks for leaks, hoses, mechanical parts, controls, and engine operation.

Load Moment Indicator Check

Explains how to check the Load Moment Indicator for correct functionality.

Diesel Circuit Maintenance

Details procedures for draining condensate, cleaning pre-filters, and checking reservoir levels.

Cooling System Maintenance

Instructions for cleaning radiator slats and checking coolant levels and hoses.

Air Filter System Maintenance

Procedures for emptying and cleaning the dust filter and checking the sealing ring.

Internal Combustion Engine Maintenance

Guides for checking oil level, belt tension, and engine support conditions.

Hydraulic Circuit Maintenance

Covers oil change procedures for equipment and transmission hydraulic circuits.

Air-Conditioning System Maintenance

Advises on compressor operation in cold weather and maintenance of the AC system.

Fly Jib Lubrication Points

Details lubrication points for fly jibs with hydraulic winches.

Winch Support Lubrication Points

Specifies lubrication zones for winch supports with hydraulic winches.

50-Hour Operation Maintenance

Lubrication tasks for cylinder pins, boom shaft, and friction pads; boom synchronisation check.

100-Hour Operation Maintenance

Covers tyre replacement criteria, diesel circuit, and engine maintenance intervals.

Tyre Replacement Criteria

Details conditions requiring tyre and hub replacement, including inflation pressure.

Diesel Circuit Maintenance (100h)

Specifies pre-filter change intervals for Perkins engines.

Internal Combustion Engine Maintenance (100h)

Defines oil drainage and filter cartridge change intervals for the engine.

Lubricating the Front Axle

Instructions for lubricating the front axle grease points.

Lubricating the Rear Axles

Instructions for lubricating the rear axle grease points.

Hydraulic Circuit Maintenance (100h)

Specifies the first filter cartridge change interval for the hydraulic circuit.

Air-Conditioning System Maintenance

Covers condenser cleaning, coolant recovery, and checking cab air filters.

250-Hour Operation Maintenance

Includes cooling system, travel axle, battery, and air-conditioning checks.

Cooling System Maintenance (250h)

Details cleaning of radiator slats and checking coolant levels.

Travel Axles Maintenance (250h)

Specifies drainage intervals for axles and reducers, and level checks.

Operating Battery Checks

Procedure for checking battery terminals and case condition.

Air-Conditioning Maintenance (250h)

Covers compressor belt tension and air filter replacement.

400-Hour Operation Maintenance

Focuses on bucket teeth replacement criteria and procedure.

Bucket Teeth Replacement (400h)

Details when to replace bucket teeth and the procedure for changing them.

500-Hour Operation Maintenance

Covers suspension lubrication, diesel filter and pre-filter changes, and engine oil drainage.

Lubricating Suspension and Seat Rails

Instructions for lubricating suspension and driver seat rails.

Diesel Circuit Maintenance (500h)

Procedure for changing diesel filters and pre-filters.

Internal Combustion Engine Maintenance (500h)

Procedure for draining engine oil and changing the oil filter cartridge.

1000-Hour Operation Maintenance

Tasks include chain wear check, primary air filter change, and engine support checks.

Chain Wear Check

Recommends checking chain wear by a HAULOTTE Services® technician.

Primary Air Filter Replacement

Procedure for removing, cleaning, and replacing the primary air filter cartridge.

Internal Combustion Engine Maintenance (1000h)

Check engine and vibratory mount supports, consult engine manufacturer's guide.

Hydraulic Circuit Maintenance (1000h)

Procedure for changing hydraulic filter cartridges for equipment and transmission.

Accumulator Pre-charge Pressure Checks

Advises on checking accumulator pre-charge pressures and specific tool requirements.

1500-Hour Operation Maintenance

Focuses on oil replacement operations for travel axles.

Travel Axles Oil Replacement

Details periodic oil replacement for front and rear axles and epicycloidal reducers.

Draining the Front Axle

Procedure for draining and refilling oil in the front axle.

Draining the Rear Axle

Procedure for draining and refilling oil in the rear axle.

Draining the Epicycloidal Reducers

Procedure for draining and refilling oil in epicycloidal reducers.

2000-Hour Operation Maintenance

Covers cooling system, air filter, engine, hydraulic circuit, AC, and bucket maintenance.

Cooling System Maintenance (2000h)

Procedure for changing coolant, draining, and refilling the cooling system.

Air Filter System Maintenance (2000h)

Procedure for removing, replacing, and cleaning air filter cartridges.

Internal Combustion Engine Maintenance (2000h)

Instructions for changing engine belts and consulting manufacturer guides.

Hydraulic Circuit Maintenance (2000h)

Procedure for checking hydraulic pressures and changing hydraulic oil.

Air-Conditioning System Maintenance (2000h)

Maintenance and repair work on AC must be done by qualified personnel.

Toothless Bucket Replacement

Specifies replacement interval and personnel for toothless bucket.

Toothed Bucket Replacement

Specifies replacement interval and personnel for toothed bucket.

Side-Shift Fork Carriage Replacement

Specifies replacement interval and personnel for side-shift fork carriage.

Winch Replacement Intervals

Details replacement intervals and checks for winch wear and tightness.

Fly Jib Winch Replacement Intervals

Details replacement intervals and checks for fly jib winch wear and tightness.

10-Year Maintenance

Procedure for replacing brake circuit accumulators.

Brake Circuit Accumulator Replacement

Details replacement of parking and service brake accumulators.

Parking Brake Accumulator Replacement

Procedure for replacing the parking brake circuit accumulator.

Service Brake Accumulator Replacement

Procedure for replacing the service brake circuit accumulator.

Lubricants and Equivalents Table

Provides a table of recommended lubricants and their equivalents for various uses.

Electric Circuit Components

Lists fuses and relays for main electrical components.

Wiring Diagram - Main Components

Lists main electrical components used in the wiring diagram.

Hydraulic Circuit Components

Lists main components of the hydraulic circuit.

Hydraulic Diagram - Main Components

Lists main components of the hydraulic diagram.

Operating Incidents and Troubleshooting

Lists operating incidents, probable causes, and solutions based on ECU LED flashes.

Troubleshooting Procedure

General procedure for diagnosing and resolving operating incidents.

Side-Shift Fork Carriage Incidents

Troubleshooting guide for incidents related to the side-shift fork carriage.

Fly Jib Winch Operating Incidents

Troubleshooting for incidents related to fly jib operation with hydraulic winches.

Winch Support Operating Incidents

Troubleshooting for incidents related to winch support operation with hydraulic winches.

Intervention Register

Logbook for recording maintenance and repair work performed on the machine.

Intervention Log

Space to record intervention details, including date, type, hours, and technician.

Emergency Procedure

Towing a Broken-Down Vehicle

General precautions and procedures for towing a broken-down vehicle.

General Towing Precautions

Ensures no road encroachment, proper signage, and checks before towing.

Releasing the Axle Brake for Towing

Procedure for releasing the front axle parking brake for towing.

Parking Brake Deactivation (Towing)

Steps to deactivate the parking brake for towing, including tool requirements.

Parking Brake Reactivation

Procedure to reactivate the parking brake after towing.

Emergency Boom Lowering

Instructions for manual boom lowering in emergency situations.

Manual Boom Lowering (Emergency Mode)

Detailed steps for emergency boom lowering, emphasizing safety and risks.

Emergency Exit from Cab

Procedures for emergency exit from the cab via the rear window.

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