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Hawk HAWKJAW 100K-2GSR User Manual

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HAWKJAW
OPERATION, MAINTENANCE
AND
SERVICE MANUAL
100K-2GSR Serial # -141
M100K Serial # 200-
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: 562-424-0709
Fax: 562-490-9959
www.hawkindustries.com
121-140

Table of Contents

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Hawk HAWKJAW 100K-2GSR Specifications

General IconGeneral
BrandHawk
ModelHAWKJAW 100K-2GSR
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction

Safety

Discusses the safe and efficient operation of the HawkJaw.

Installation

Hydraulic Requirements

Details the necessary hydraulic power source specifications.

Winch Hook-Up

Steps for connecting the winch system to the HawkJaw.

Adjust for Make Up

Position for Make Up

How to align the HawkJaw with the drill pipe connection.

Setting Make Up Torque

Process for calibrating the torque gauge for make-up operations.

Make Up

The procedure for performing a make-up operation.

Low Torque Warning Test

Adjust for Break Out

Adjusting the Wrenches

Procedure for setting wrench size for breaking out pipe.

Adjusting the Spinner

Steps to calibrate the spinner for break-out.

Position for Break Out

Aligning the HawkJaw for break-out operations.

Break Out

The procedure for performing a break-out operation.

Maintenance & Repair

Wrench Maintenance

Guidelines for lubricating and maintaining wrench components.

Filter Maintenance

Procedures for changing hydraulic and air filter elements.

Spinner Maintenance

Routine checks and lubrication for the spinner assembly.

Changing the Torque Cylinder

Procedure for replacing the torque cylinder assembly.

Changing the Grip Cylinder

Steps to replace the grip cylinder assembly.

Trouble Shooting

Grip Cylinder Issues

Resolving problems related to grip cylinder extension or leaks.

Spinner Not Spinning

Troubleshooting why the spinner fails to rotate the drill pipe.

Performance Issues

Diagnosing and resolving general performance or speed problems.

Low Torque Warning System Failures

Diagnosing issues with the low torque warning system tests.

Drawings

100K-2GSR Full Hawkjaw Assembly

Exploded view of the complete HawkJaw assembly.

100K-2GSR Top-Bottom Wrench Assembly

Detailed parts breakdown of the top and bottom wrench assembly.

100K-2GSR Middle Wrench Assembly

Detailed parts breakdown of the middle wrench assembly.

100K-2GSR Hydro-Pneumatic Assembly

Exploded view of the hydro-pneumatic system components.

100K-2GSR Hanger Assembly

Parts list and diagram for the HawkJaw hanger assembly.

100K-2GSR Left Control Handle Assembly

Exploded view of the left control handle and its components.

100K-2GSR Right Control Handle Assembly

Exploded view of the right control handle and its components.

100K-2GSR Winch Mount Assembly

Parts breakdown for the winch mounting system.

100K-2GSR Spinner Mount Assembly

Detailed view of the spinner mount components.

Maintenance Schedule