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HAWKJAW 100K-2GSR
Hawk HAWKJAW 100K-2GSR User Manual
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HA
WKJA
W
OPERA
TION, MAINTENANCE
AND
SER
VICE MANUAL
100K-2GSR Serial # -1
41
M100K Serial # 200-
HA
WK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: 562-424-0709
Fax: 562-490-9959
www
.hawkindustries.com
121-140
2
Table of Contents
Introduction
2
Table of Contents
3
Warranty
7
Specification Sheet
8
Ordering Instructions
9
Installation
10
Hanging Cable Location
10
Hawkjaw Location
10
Hanging Cable Requirements
11
Hydraulic Requirements
12
Air Requirements
13
Raise/Lower Cylinder Hook-Up
14
Winch Hook-Up
15
Operation
18
Start-Up Procedure
18
Adjust for Make up
19
Adjusting the Wrenches
19
Adjusting the Spinner
20
Position for Make up
21
Setting Make up Torque
23
Make up
24
Low Torque Warning Test
25
Adjust for Break out
26
Adjusting the Spinner
27
Position for Break out
28
Break out
30
Maintenance & Repair
31
Wrench Maintenance
31
Die Pivot Blocks
31
Wrench Hook
32
Wrench Nut
32
Hook Pivot Bearing Cap
32
Wrench Maintenance
32
Grip Cylinder Pivot Points
33
Torque Cylinder Pivot Points
33
Tilt Cylinder Pivot Points
33
Mounting Arm Pivot Points
34
Filter Maintenance
35
Hydraulic Filter
35
Air Filters
36
Changing the Hook dies
37
Hook dies
37
Changing the Heel dies
38
Top Wrench Heel die
38
Middle Wrench Heel die
40
Bottom Wrench Heel die
42
Spinner Maintenance
44
Chain Lubrication
44
Drive Roller Sprocket Bearings
45
Chain Drive Shaft Bearing
46
Spinner Grip Cylinders
46
Spinner Mount Sliding Block
47
Spinner Mount Sliding Tube
47
Reducer Gear Box
48
Winch Gear Box
48
Changing the Spinner Chain
49
Chain
49
Changing the Drive Rollers
51
Drive Rollers
51
Changing the Drive Roller Sprocket Bearings
53
Drive Roller Sprocket Bearings
53
Changing the Torque Cylinder
55
Torque Cylinder
55
Changing the Grip Cylinders
59
Top Grip Cylinder
59
Middle Grip Cylinder
61
Bottom Grip Cylinder
63
Main Hydraulic Block Fitting and Hose Access
65
Main Block Fittings and Hoses
65
Air Logic System and Main Block
66
Spinner Motor Sequence Valve Access
67
Spinner Motor Sequence Valve
67
Trouble Shooting
68
Drawings
79
2GSR Full Hawkjaw Assembly
79
2GSR Top-Bottom Wrench Assembly
81
2GSR Middle Wrench Assembly
83
2GSR Hydro-Pneumatic Assembly
85
2GSR Hangerassembly
87
2GSR Left Control Handle Assembly
89
2GSR Right Control Handle Assembly
91
2GSR Winch Mount Assembly
93
2GSR Spinner Mount Assembly
95
2GSR Stand Assembly
97
2GSR Hawkjaw Spinner Assembly
99
2GSR Pipe Stop Assembly
101
2GSR Hydraulic Connections
103
2GSR Spin Manifold Assembly
105
2GSR Raise/Lower Cylinder Assembly
107
2GSR Main Manifold Assembly
109
2GSR Main Manifold Air Connections
111
2GSR Left Control Handle Air Connections
113
2GSR Right Control Handle Air Connections
115
2GSR Torque Cylinder Assembly
117
2GSR Left Control Tube Assy Air Conn
119
2GSR Right Control Tube Assy Air Conn
121
25726 Chain Oiler Assembly
123
20209-BOT Heel die Holder Assembly, Bottom
125
20209-MID Heel die Holder Assembly, Middle
127
20209-TOP Heel die Holder Assembly, Top
129
20211-MID Hook die Holder Assembly, Middle
131
20211-TB Hook die Holder Assembly, Middle
133
CYL25-AS Top, -BS Bottom Spinner Grip Cyl
135
Roller Assembly, Winch
137
A11-1LCH Multiplex Connector Assembly
139
A11-2RCH Multiplex Connector Assembly
141
A11-LCH Multiplex Connector
143
A11-RCH Multiplex Connector
145
A22 on Board Air Filter Assembly
147
H18S Grip Tilt Cylinder Assembly
149
H25 Hydraulic Filter Assembly
151
H37S-2 Push Cylinder Assembly
153
2GSR Hydraulic Pipe Clamp
155
2GSR H18 Top Grip Cylinder
157
2GSR Torque Manifold
159
2GSR Gage Manifold
161
2GSR Winch Assembly
163
031-24625 Reducer Gear Box
165
5
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Hawk HAWKJAW 100K-2GSR Specifications
General
Brand
Hawk
Model
HAWKJAW 100K-2GSR
Category
Industrial Equipment
Language
English
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