EasyManua.ls Logo

HB-THERM THERMO-5 HB-100Z1 User Manual

HB-THERM THERMO-5 HB-100Z1
134 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Instruction Manual
HB-100/140/160Z1
Temperature Control Unit

Table of Contents

Questions and Answers:

HB-THERM THERMO-5 HB-100Z1 Specifications

General IconGeneral
BrandHB-THERM
ModelTHERMO-5 HB-100Z1
CategoryControl Unit
LanguageEnglish

Summary

General

Information about this manual

Explains manual purpose, access, and usage guidelines.

Explanation of symbols

Defines warning, note, and safety symbols for hazard communication.

Limitation of liability

Outlines manufacturer liability limits for improper use or disregard of manual.

Copyright

States copyright protection and usage restrictions for the manual.

Warranty terms

Refers to warranty terms provided in the manufacturer's general conditions.

Customer Service

Provides contact information for technical support and feedback.

Safety

Intended Use

Defines the specific design and intended application of the temperature control unit.

Customer’s responsibility

Details owner's obligations for safe operation, maintenance, personnel training, and device condition.

Personnel requirements

Outlines necessary qualifications for personnel performing tasks on the unit, including instructed persons and specialists.

Personal protective equipment

Lists and describes essential PPE (goggles, gloves, boots, clothing) for minimizing health dangers.

Specific dangers

Details specific hazards: electric current (death), hot materials (burns), hot surfaces (burns), crushing (tipping).

Safety devices

Explains the importance and function of safety devices like the main switch and risks of malfunction.

Stickers and decals

Discusses the importance of legible safety and warning decals and their replacement when damaged.

CE Declaration of Conformity for Machinery

Provides CE declaration, product details, manufacturer address, and applicable standards for regulatory compliance.

Technical Data

General Information

Provides general technical specifications, including dimensions, weights, and measurement ranges for temp, flow, pressure.

Emissions

Details emissions data, including sound pressure level and surface temperature (rear of unit).

Operating conditions

Specifies environmental requirements like temperature range and relative humidity for unit operation.

Connection values

Lists connection specifications for electrical, cooling water, system water, compressed air, and drain interfaces.

Operating fluids

Details guideline values for water quality as heat transfer medium and notes on water treatment necessity.

Nameplate

Explains the information found on the unit's nameplate, including manufacturer, type, and performance data.

Structure and Function

Overview

Provides a visual overview and lists main components (e.g., Heat transfer module, Cooler, Pump) of the unit.

Brief description

Gives a concise explanation of how the temperature control unit uses heating/cooling to maintain temperature via heat transfer medium.

Functional principle

Explains the detailed working principle of the temperature control unit's self-venting system, sensors, and heating/cooling elements.

Heat transfer medium

Describes water as heat transfer medium, its closed circuit use, and pressure-temperature relationship.

Connections

Illustrates and labels all physical connections on the rear of the unit, including main line, cooling water, and air interfaces.

Additional equipment

Lists and describes optional additional equipment (e.g., Leak stopper, Interface DIGITAL) that can be installed with the unit.

Operation modes

Details the main operating modes (Normal, Leak stopper) and auxiliary modes (Mould evacuation, Cooling) of the unit.

Work and danger zones

Identifies primary (front) and secondary (rear) working areas and potential danger zones with risks of burns.

Transport, Packing and Storage

Safety notes for transport

Provides crucial safety warnings and precautions for transporting the unit, emphasizing proper emptying and careful handling.

Transport

Describes methods for transporting the unit using a forklift truck or a crane, including necessary conditions.

Transport inspection

Outlines procedures for checking the unit upon delivery for completeness and transport damage, including reservation and claims.

Packing

Describes how the unit is packed using a pallet, strap, and film, and the importance of preserving the packaging.

Symbols on the packing

Explains common packaging symbols (Protect against wetness, Fragile, Top, Do not stack) for proper handling.

Storage

Specifies conditions for storing unit packages: temperature (15-35°C), humidity (max 60%), dry, dust-free, and protected.

Installation and Initial Commissioning

Safety

Highlights safety precautions for installation/commissioning personnel (qualified, electricians, hydraulics) and potential dangers (electric, burns, crushing).

Requirements for the installation location

Details site conditions: level surface, secured against tipping, access to main switch, cable routing, and fuse protection.

Installation work

Covers practical installation steps: locking castors, water treatment recommendations, and material compatibility.

Connect data interfaces

Explains connecting various data interfaces (HB, DIGITAL, CAN, OPC UA) for communication and control with external systems.

Connect external sensor

Details how to connect and configure an external temperature sensor (types J, K, T, Pt100) for precise temperature control.

Control

Keyboard

Describes the keyboard layout and its basic functions for unit operation: navigation, confirmation, value adjustment, and help.

Operating structure

Illustrates the menu navigation flow using keys (OK, C, arrows) for accessing basic display, main menu, and sub-menus.

Menu structure

Provides a detailed overview of the menu structure, listing parameters for display, functions, and actual values with user profiles and types.

Operation

Mains ON

Describes the procedure for switching the unit on via the main switch, including unit initialization and ready-to-operate indication.

Registering new modular units

Explains how to detect and register new modular units, including initialisation window and setting addresses.

Special features for operation of modular units

Details parameter types (independent, dependent) and value adjustments for operating modular units simultaneously.

Operate singular unit as modular unit

Describes how to configure a single unit to operate as part of a modular system via settings like "Operate unit as module".

Switching on

Explains how to switch the unit on in normal operation for individual and modular units, ensuring functions are off.

Leak stopper

Details how to activate and use the leak stopper function as an emergency mode, noting temperature limits for interruption.

External sensor

Explains how to set up external sensor types and switch control to the external sensor manually or automatically.

Mode 2nd nominal value

Describes how to activate and use the second nominal value for controller operation, contingent on parameter settings.

Remote mode

Explains how to operate the unit remotely via external signals (on/off, nominal value, ramp programme) and the implications of remote mode.

Switching off

Details the procedure for switching off the unit, including cooling, pressure release, and options for no pressure relief or mould evacuation.

Emergency stop

Provides instructions for using the emergency stop, securing power, first-aid, alerting authorities, and post-emergency restart precautions.

Define access rights

Explains how to set user profiles (Standard, Enhanced, Support) and operating release levels (No access to Service) for access control.

Settings

Covers various settings for time, date, time zone, and automatic summer/winter time switching.

Process monitoring

Covers process monitoring, including limit value monitoring, cancelling monitoring, and resetting monitoring parameters.

Explorer window

Explains how to use the Explorer window to view directories and files on a USB data carrier, including opening and closing functions.

Save/Load

Details procedures for saving and loading unit data (configuration, parameters, service info) to/from USB data carriers, including warnings.

Maintenance

Safety

Outlines safety precautions, personnel requirements (operator, specialist, electricians), PPE, and special dangers (electric, burns, crushing) for maintenance.

Open the unit

Provides instructions and safety warnings for opening the unit to access internal components for maintenance, including tool requirements.

Maintenance schedule

Presents a schedule of recommended maintenance tasks (cleaning, checking, replacing) and intervals for components like filters, pumps, and valves.

Maintenance tasks

Details specific maintenance tasks, starting with cleaning procedures for the unit's outer parts using a soft, moist cloth.

Faults

Safety

Outlines safety precautions, personnel requirements, PPE, and special dangers relevant to fault finding and troubleshooting procedures.

Fault indications

Explains the different alarm levels (0-3) and how faults are indicated on the display (yellow/red, heating/pump/cooling status, acknowledgment).

Determine the cause of a fault

Guides on identifying fault causes using the fault finding menu, logbook alarms, and online help for specific fault indications.

Troubleshooting chart

Provides a chart linking faults (e.g., Undercurrent heater, Overtemperature circuit) to possible causes, rectification steps, and responsible personnel.

Startup after eliminating fault

Lists steps to safely restart the system after a fault has been resolved: reset emergency off, acknowledge fault, ensure safety, and follow operating instructions.

Disposal

Safety

Outlines safety precautions for personnel involved in unit disposal, emphasizing qualified personnel and work on electrical/hydraulic systems.

Disposal of materials

Details environmentally compatible disposal methods for unit materials (metals, plastics) and warns about proper disposal of electrical waste.

Spare Parts

Ordering spare parts

Explains how to order spare parts, including indicating designation, ID No., amount, unit, and purchasing through the HB-THERM representative.

Technical Information

Electrical circuit diagram

Presents the electrical circuit diagram for the unit, including maximum fusing ratings for different voltages and recommended RCD type.

Hydraulic scheme

Provides hydraulic schemes for different unit configurations (HB-100Z1, HB-100Z1 (ZL)), illustrating component connections.

Item location

Shows visual diagrams identifying the location of major components (e.g., BP1, YV1, M1) on the unit from side views.

Legend

Provides a comprehensive legend for component designations (KZ) used in technical diagrams, including their names and versions.

Interface Cables

External sensor

Details wiring diagrams and pin assignments for external sensors, including thermocouple (J, K, T) and Pt100 types with different wire designs.

External control

Explains external control functions (Unit ON/OFF, Nominal value, Ramp programme) and their contact/load specifications using external contacts.

Serial data interfaces

Describes serial data interfaces (USR, RS-422, RS-232, RS-485) and their operation for communication with machines.

CAN-Bus interfaces

Details CAN-Bus interfaces, including adapters, terminator specifications, and connection cables for communication between units.

Interface HB

Explains HB and HB/CAN interface connections and wiring diagrams, including pin assignments and automatic terminal resistance.

Related product manuals