HB-THERM THERMO-5 HB-160Z1 User Manual (English)

Questions and Answers:

K
Kari CampbellAug 5, 2025
What to do if the HB-THERM THERMO-5 HB-160Z1 Control Unit system pressure is too low?
- M
  Margaret HughesAug 5, 2025
  If the HB-THERM Control Unit displays a system pressure that is too low, or if the initial filling time or filling time is exceeded, several factors could be at play. The issue might stem from a large external volume. Additionally, low mains water pressure could be the cause, so increasing it may resolve the problem. Ensure the cooling water or system water connections are correctly made, opening any cut-off valves if present. Check quick-release connectors for blockages, cleaning or replacing them as needed. Inspect hose connections for leaks and replace them if necessary. Other potential causes include a defective filling pump (repair or replace it) or a pressure sensor that needs calibration or replacement. Acknowledge alarm for initial filling time exceeded.
A
Andre HamptonAug 9, 2025
Why does my HB-THERM THERMO-5 HB-160Z1 show an undercurrent or overcurrent error for the heater?
- B
  Billy AveryAug 9, 2025
  An undercurrent or overcurrent error for the heater in your HB-THERM Control Unit can occur for several reasons. First, ensure the unit is connected to the correct mains voltage. Incorrect or broken plug connections can also cause this issue, so inspect and correct them. A defective semiconductor relay may be the culprit, requiring replacement. Lastly, the heater itself might be defective, necessitating repair or replacement.
R
ryan64Aug 14, 2025
How to fix 'No flow rate available' on HB-THERM THERMO-5 HB-160Z1?
- S
  suttonmeganAug 14, 2025
  If your HB-THERM Control Unit displays 'No flow rate available' or indicates a flow rate that is too low, there are several possible causes. Start by checking the filter in the main or return line for contamination and clean it if necessary. If the flow rate is too low, consider increasing the 'Flow rate internal min.' parameter. Also, inspect quick-release connectors for any blockages, cleaning or replacing them as needed. Make sure that hose connections are not kinked, and rectify any kinks. Finally, check the consumer for blockages and clean it as necessary.
H
halljohnAug 18, 2025
What to do if HB-THERM THERMO-5 HB-160Z1 Control Unit shows overtemperature circuit error?
- C
  Caroline PerkinsAug 18, 2025
  If your HB-THERM Control Unit is showing an overtemperature circuit error, it could be due to several reasons. Ensure that the cooling water connection is properly made. Check cooling valve 1 and cooling valve 2 for defects, and replace them if necessary. The temperature sensor may also be the cause, and you may need to calibrate or replace it.
V
Veronica PopeAug 22, 2025
Why is the HB-THERM THERMO-5 HB-160Z1 showing an upper temperature deviation?
- D
  Drew DavisAug 22, 2025
  An upper temperature deviation on your HB-THERM Control Unit can arise from a few potential issues. First, verify that the cooling water or system water connection is correctly made. If the connection is correct, check the 'Upper dev. nominal/actual' parameter and increase it if it's set too low. Finally, the regulation parameter might not be optimally set, requiring you to optimize it.
R
Robert LewisAug 27, 2025
What causes undercurrent or overcurrent pump errors on HB-THERM THERMO-5 HB-160Z1 Control Unit?
- N
  nperezAug 27, 2025
  An undercurrent or overcurrent error related to the pump on your HB-THERM Control Unit can be attributed to a couple of factors. First, ensure that the unit is connected to the correct mains voltage. If the voltage is correct, the pump itself might be defective, requiring repair or replacement.
J
Jeffery BlakeAug 31, 2025
What causes a lower temperature deviation in the HB-THERM Control Unit?
- R
  Richard KaiserAug 31, 2025
  A lower temperature deviation in your HB-THERM Control Unit can stem from several sources. The 'Lower dev. nominal/actual' parameter might be set too low, so increasing it could resolve the issue. The regulation parameter might also be not optimally set, and therefore require optimization. Check cooling valve 1 and cooling valve 2 for defects, replacing them if necessary. Insufficient heating capacity could also be the cause, so verify the required heating capacity.

HB-THERM THERMO-5 HB-160Z1 Specifications

General

Brand	HB-THERM
Model	THERMO-5 HB-160Z1
Category	Control Unit
Language	English

Summary

Safety Guidelines

Intended Use

Defines the unit's designed purpose and warns against misuse.

Customer's Responsibility

Outlines owner's legal and safety obligations for device operation.

Personnel Requirements

Specifies qualifications for operating and maintaining the unit.

Qualifications

Details roles of instructed person, qualified personnel, electrician, hydraulics specialist.

Personal Protective Equipment

Lists necessary PPE for general and special tasks.

Specific Dangers

Details hazards like electric current, hot materials, hot surfaces, crushing.

Safety Devices

Discusses importance and function of safety devices like the main switch.

Technical Specifications

Operating Fluids

Outlines guideline values for water quality as heat transfer medium.

Unit Structure and Function

Functional Principle

Describes how the unit regulates temperature using heating/cooling elements.

Operation Modes

Describes main and auxiliary operating modes.

Main Operating Modes

Installation and Commissioning

Requirements for the Installation Location

Specifies conditions for a safe and suitable installation site.

Installation Work

Setting Up System Connections

Connect Data Interfaces

Explains how to connect various communication interfaces and modules.

Connect External Sensor

Control Interface

Menu Structure

Provides a comprehensive overview of the unit's menu parameters.

Unit Operation

Mains ON

Instructions for switching on the unit via the main switch.

Registering New Modular Units

Switching On

Normal Operation

External Sensor

Remote Mode

Details how to control the unit via external signals and network settings.

Switching Off

Provides procedures for safely switching off the unit.

Cooling Down and Switching Off

Emergency Stop

Outlines procedures for using the emergency stop function.

Define Access Rights

Covers setting user profiles, operating release levels, and access codes.

Set User Profile

Set Operating Release

Set Ramp Programme

Process Monitoring

Limit Value Monitoring

Details setting and adjusting limit values for process monitoring.

Monitor Pump Wear

Save/Load

Details saving and loading unit data to/from a USB data carrier.

Tool Data

Recording Actual Data

Describes how to start, stop, and set intervals for recording operational data.

Maintenance Procedures

Safety

Details safety precautions and required PPE for maintenance tasks.

Open the Unit

Provides instructions and warnings for accessing internal components.

Maintenance Schedule

Outlines periodic maintenance tasks and intervals for various components.

Maintenance Tasks

Pump

Temperature Measurement

Explains how to check and calibrate temperature measurement accuracy.

Pressure Measurement

Describes checking and calibrating pressure measurement accuracy.

Safety Valve

Software Update

Provides instructions for updating the unit's software.

Faults and Troubleshooting

Safety

Safety guidelines for troubleshooting and fault resolution.

Fault Indications

Describes different alarm levels and their indications.

Fault Indication Display

Explains how fault levels are indicated on the unit's display.

Determine the Cause of a Fault

Guides users on identifying fault causes using online help and logbooks.

Troubleshooting Chart

A table listing faults, possible causes, rectifications, and responsible parties.

Startup after Eliminating Fault

Technical Diagrams and Legends

Electrical Circuit Diagram

Provides the electrical schematic for the unit.

Hydraulic Scheme

Illustrates the hydraulic circuits for different unit versions.

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HB-THERM THERMO-5 HB-160Z1 User Manual

Table of Contents

Questions and Answers:

HB-THERM THERMO-5 HB-160Z1 Specifications

Summary

Safety Guidelines

Intended Use

Customer's Responsibility

Personnel Requirements

Qualifications

Personal Protective Equipment

Specific Dangers

Safety Devices

Technical Specifications

Operating Fluids

Unit Structure and Function

Functional Principle

Operation Modes

Main Operating Modes

Installation and Commissioning

Requirements for the Installation Location

Installation Work

Setting Up System Connections

Connect Data Interfaces

Connect External Sensor

Control Interface

Menu Structure

Unit Operation

Mains ON

Registering New Modular Units

Switching On

Normal Operation

External Sensor

Remote Mode

Switching Off

Cooling Down and Switching Off

Emergency Stop

Define Access Rights

Set User Profile

Set Operating Release

Set Ramp Programme

Process Monitoring

Limit Value Monitoring

Monitor Pump Wear

Save/Load

Tool Data

Recording Actual Data

Maintenance Procedures

Safety

Open the Unit

Maintenance Schedule

Maintenance Tasks

Pump

Temperature Measurement

Pressure Measurement

Safety Valve

Software Update

Faults and Troubleshooting

Safety

Fault Indications

Fault Indication Display

Determine the Cause of a Fault

Troubleshooting Chart

Startup after Eliminating Fault

Technical Diagrams and Legends

Electrical Circuit Diagram

Hydraulic Scheme

Related product manuals