Need help?Do you have a question about the HBS ONURFIX ARC 800 and is the answer not in the manual?
Warning for individuals with pacemakers regarding magnetic fields.
Caution regarding strong electromagnetic fields during stud welding.
Defines the target audience for this operating manual.
Specifies the necessary qualifications for operating the power unit.
Outlines essential observations for the owner regarding manual and safety.
Details the content and chapters covered in the operating manual.
Highlights critical safety warnings and mandatory adherence to manual instructions.
Details life-threatening risks associated with improper power unit operation.
Prohibits unauthorized modifications, voiding warranty and liability.
Specifies that only HBS welding guns are permitted for operation.
Instructions for saving and using original packing for shipping and transport.
Defines required conditions for storing the power unit to prevent damage.
Highlights the need to also follow welding gun and safety instruction manuals.
Details the data found on the unit's type plate.
Explains various safety symbols and their meaning for user awareness.
Lists the basic equipment included with the power unit.
Visual representation of the power unit and operating manual.
Details safety measures related to vapors, ventilation, and fire prevention.
Specifies requirements for stable, clean, and ventilated placement of the unit.
Ensures matching voltage and fuse rating between power supply and unit.
Details checks for proper grounding and safe plug insertion.
Emphasizes switching off power before connecting for electrical safety.
Instructions for properly securing welding and control cable connections.
Guidance on preventing cable coiling and managing magnetic field effects.
Details on plugging in and securing the ground cable connection.
Instructions for cleaning workpiece areas for secure ground clamp attachment.
Ensures good contact and symmetrical connection of ground clamps.
Guides on connecting the shielding gas bottle to the unit and gun.
Specifies the minimum flow rate and common gas mixtures for stud welding.
Procedures for safely disconnecting and reconnecting cables when moving the unit.
Diagram and description of main assemblies like transformer and rectifier.
Explains the control unit's role in synchronizing mechanical and electronic sequences.
Identifies components like solenoid, keys, and display indicators.
Explains the meaning of display colors (green/red) and LED indicators.
Highlights life-threatening risks from electric shock, arc, and magnetic fields.
Details safety measures to avoid shock during welding operations.
Advises on wearing appropriate personal protective equipment.
Warns about hazards from vapors and particles, requiring fume extraction.
Addresses fire risks from hot spatters and necessary precautions.
Warns against welding in explosive environments or with hazardous materials.
Reiterates warnings for individuals with pacemakers regarding magnetic fields.
Prohibits unit modifications, voiding warranty and liability.
Instructs on actions to take in case of accidents.
Explains the basic concept of arc stud welding processes.
Details the drawn-arc ignition method and its application.
Describes the stages of the welding process from pilot arc to solidification.
Presents variations of drawn-arc stud welding with ceramic ferrule and shielding gas.
Explains the role of ceramic ferrules in weld pool protection and arc stabilization.
Details the application and advantages of using shielding gas for welding.
Explains the short-cycle process for specific welding element diameters and times.
Advises on using shielding gas for larger stud diameters to minimize pores.
Describes capacitor discharge welding for high currents and short times.
Lists critical steps before welding, including safety checks and cable inspection.
Specifies surface preparation for high-strength welds.
Outlines factors influencing parameter adjustment like material and diameter.
Provides guidelines for setting welding time on the power unit based on stud designation.
Offers guidelines for plunging depth and lift based on welding gun settings.
Details the procedure for inserting the plug and switching on the unit.
Explains the meaning of charging voltage and welding time displays.
Describes the function of LED indicators for ready, locked, and solenoid status.
Instructions for setting the welding time using arrow keys on the display.
Guidance on setting pre-flow time for shielding gas and its function.
Summarizes key steps for preparing and executing a welding procedure.
Details the steps for placing the gun, holding it, and initiating the welding process.
Instructions on how to correctly withdraw the welding gun after welding.
Mentions visual inspection and bending tests for assessing weld quality.
Defines shape, size, and evenness assessment for weld collars.
Describes how to perform a bending test to check weld integrity.
Explains how to pass or fail the bending test based on cracks or fractures.
Provides steps to take if the joint strength is insufficient.
Identifies factors leading to arc blow like ground connections and material distribution.
Illustrates corrective measures to mitigate arc blow effects.
Lists typical malfunctions, their possible causes, and fault finding methods.
Details corrective actions and specifies whether qualified electricians are required.
Lists standard threaded stud types (RD, DD, PD) with dimensions and chuck types.
Advises against mixing welding element lots due to geometry variations.
Provides specifications for pin (UD) and head stud (SD) types.
Lists ceramic ferrule part numbers for various stud types.
Details flanged studs (FD) and X-mas tree studs (with part numbers).
Offers consultation for special welding elements and materials.
Steps for temporarily switching off the power unit and disconnecting cables.
Instructions for returning the unit to HBS for environmentally correct disposal.
Emphasizes using qualified personnel and disconnecting power before maintenance.
Details cleaning methods for inner and outer surfaces of the power unit.
Lists specific tools needed for maintenance operations.
States that only qualified personnel should open the unit for repairs.
Provides instructions for removing covers and reassembling the unit.
Lists detailed technical specifications like welding range, current, voltage, and dimensions.
Introduces the appendix contents including data, parts, and standards.
Lists spare parts for the main unit with position, quantity, and order number.
Details spare parts specific to the rear wall assembly.
Details spare parts for the front plate assembly with part numbers.
Mentions the P.C. board ARC processor and its program version.
Details spare parts for the support unit assembly with part numbers.
Includes parts like diodes, thyristors, and capacitors for the support unit.
Lists spare parts for the rear wall, including fan and screws.
Specifies the part number for the conductor mark ground cable.
Details spare parts for the bottom unit assembly with part numbers.
Includes spare parts for transformer and resistor components.
Lists parts like solenoid valve and connectors for the shielding gas module.
Specifies the part number for the plastic hose used with the module.
Stresses that only qualified personnel should change electronic boards.
Instructions for replacing the 80-80-490 electronic board, including plug removal.
Details the removal of spacers before replacing electronic boards.
Instructions for replacing the 80-80-497 electronic board, referencing prior steps.
Instructs to dispose of replaced parts in an environmentally sound manner.
Lists the types of materials used in the unit for proper disposal.
Lists fundamental standards related to stud welding.
Covers general standards for welding processes and terminology.
Lists directives related to machine safety and electrical equipment.
Details standards for personal protective equipment and safety rules.
Provides details on welding element types, materials, and standards.
Lists prestress and torque values for different stud sizes.
Offers guidance on suitable material combinations for welding.
Lists conditions under which warranty is voided, such as wear and improper use.
Provides fields for recording serial numbers for inquiries and repairs.
States manufacturer information and details of the power unit.
Lists relevant EU guidelines and corresponding standards for the equipment.
Form for operators to confirm they have read and understood the manual.
Form for users to submit feedback, opinions, or report malfunctions.
Form detailing company, unit, and fault information for service requests.
Asks user to check default display and LED status during service inquiry.
General| Brand | HBS |
|---|---|
| Model | ONURFIX ARC 800 |
| Category | Portable Generator |
| Language | English |
To Next Page
