Healthy Climate UV-500 User Manual

HEALTHY CLIMATE
®
GERMICIDAL LIGHT
505,031M
2005
AIR CLEANERS/
FILTERS
HOMEOWNERS MANUAL & DEALER INSTALLATION INSTRUCTIONS
FOR HEALTHY CLIMATE
®
MODELS UV-500, UV-1000, UV-2000
Shipping and Packing List
Required Tools and Unique Supplies
General
Package 1 of 1 contains:
1 - Healthy Climate
®
germicidal unit
1 - UVC lamp (UV-2000 contains 2 lamps.)
1 - Power cord
1 - Remote door interlock switch with 5 ft(1.5m) power
cord (UV-2000 Only)
1 - Self-adhesive gasket/template
5 - Sheet metal screws with lockwashers
1 - Installation instructions
1 - Homeowners IAQ Guide
1 - ATTENTION! warning sheet
1 - Warranty sheet
2 - UVC Danger labels
• Electric drill
• Phillips screw bit or screwdriver
• 1" - 1.5" (25mm-38mm) holecutter
• 1/4" (6mm) drill bit
• Cotton cloth and gloves
• Galvanized flexible elbows will be needed for any
take-offs closer than 6 ft(1.8m) when flex duct is used.
The Healthy Climate
®
germicidal light emits ultraviolet
(UVC) energy, which has been proven effective in
reducing microbes such as viruses, bacteria, yeasts,
and molds.
UVC germicidal lights greatly reduce the growth and
proliferation of mold and other bioaerosols (bacteria
and viruses) on illuminated surfaces.
Germicidal lights are NOT intended to be used for
removal of active mold growth. Existing mold growth
must be appropriately removed PRIOR to installation of
the germicidal light.
212167-04 Rev. 1C 12/05
This UVC light appliance emits a light that may be
attractive to children. If you have children in your
household, make certain that they are not exposed
to or allowed to look at the UVC light. Consider hav-
ing a qualified service technician install a Remote
Door Interlock Switch (64X53) as an accessory to
your Air Handling System. UVC light should not be
"seen" after the UV Light appliance is installed.
Potential Mold Spore Release.
Application of UVC lights to existing mold growth can
cause respiratory irritation and allergic symptoms.
Do not use UVC lights where active mold growth
exists. Remove active mold growth from surfaces
prior to operation of UV lights.
WARNING
Risk of property damage, injury, or death.
Installation, adjustments, alterations, service and
maintenance must be performed by a qualified
service technician.
WARNING
Electric shock hazard.
Can cause injury or death.
Disconnect all remote electrical
power supplies before servicing.
Access panels must be in place dur-
ing the appliance operation.
WARNING
Ultraviolet (UVC) Radiation Hazard.
Any exposure will cause significant eye damage
and may cause skin damage.
Do not look into UV light source. Wear UV eye
and skin protection. Access panels must be in
place during appliance operation.
DANGER

Healthy Climate UV-500 Specifications

General

Application	HVAC systems
Voltage	120V
Frequency	60Hz
UV Lamp	Yes
Number of UV Lamps	1
UV Lamp Type	UVC
Installation	In ductwork of HVAC system

Summary

General Information and Safety Warnings

Product Description and Functionality

Explains the UVC light's effectiveness in reducing microbes like viruses, bacteria, yeasts, and molds.

Package Contents and Tools

Lists all items included in the package and the tools/supplies needed for installation.

UVC Radiation Hazard Warning

Warns of significant eye and skin damage from direct UVC exposure.

Electrical Safety Hazard Warning

Warns of injury or death from electric shock and advises disconnecting power before servicing.

Mold Spore Release Warning

Warns about respiratory irritation from UVC light on existing mold growth.

Child Safety and Visibility

Advises caution with children and suggests a remote door interlock switch for safety.

Qualified Technician Requirement

States that installation, adjustments, and service must be performed by a qualified technician.

Dimensions and Specifications

Model Dimensions

Provides physical dimensions for UV-500, UV-1000, and UV-2000 models.

Electrical and Power Specifications

Details electrical requirements, power consumption, and operating temperature.

Accessories and Product Listings

Lists available accessories like the Remote Door Interlock Switch and product listings.

Clearances and Installation Requirements

Installation Location and Notes

Guides on selecting an installation location and provides special installation notes.

Clearance Requirements for Materials

Details minimum clearance distances from plastic materials to prevent UVC damage.

Installation Risk Warnings and Cautions

Covers risks of fixture overheating, fire, and material degradation during installation.

Installation Procedures

Device and Lamp Installation

Step-by-step guide for mounting the UV unit and installing the lamp.

Safety Cautions for Installation

Highlights hazards from sharp edges and mercury in lamps.

Lamp Preparation and Harness Connection

Instructions for cleaning lamps and connecting the wiring harness.

Remote Door Interlock Switch Installation

Guide for installing the optional remote door interlock switch.

Danger Label Application

Instructions for applying UVC radiation warning labels.

Operation and Wiring Diagrams

Recommendations for operation and wiring diagrams for different models.

Maintenance and Troubleshooting

Troubleshooting Lamp Illumination

Steps to diagnose why the UV lamp is not illuminating.

Fuse and Lamp Replacement

Procedures for replacing the fuse and the annual UV lamp.

Lamp Disposal and Safety

Guidance on proper lamp disposal and safety precautions for mercury.

Maintenance Risk Warnings

Covers risks of personal burns, fire, and lamp breakage during maintenance.

Replacement Parts

Illustrated and Unillustrated Parts

Lists and identifies various replacement parts for the UV units.

Ordering Replacement Parts

Provides information on how and where to order replacement parts.

Installation Checklist and Customer Information

Complete Installation Checklist

A checklist to ensure all installation and safety items are completed.

Customer Explanation of UVC Dangers

Details the dangers of UVC light explained to the customer.

Final Signatures and Document Retention

Ensures the checklist is completed and retained by the customer.