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Heat Controller GLUA75-E3C User Manual

Heat Controller GLUA75-E3C
64 pages
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92-24161-70-07
SUPERSEDES 92-24161-70-06
ISO 9001:2008
U.L. recognized fuel gas and CO (carbon monoxide) detectors are recommended in all
applications, and their installation should be in accordance with the manufacturer’s
recommendations and/or local laws, rules, regulations, or customs.
INSTALLATION INSTRUCTIONS
FOR HIGH EFFICIENCY CONDENSING GAS FURNACES
GLUA UPFLOW SERIES
GLDH DOWNFLOW/HORIZONTAL SERIES
HEAT CONTROLLER
Upflow Models Downflow/Horizontal Models
Model Number Input (Btu) Tons Model Number Input (Btu) Tons
GLUA45-E3B 45,000 3 GLDH45-E3B 45,000 3
GLUA60-E3B 60,000 3 GLDH60-E3B 60,000 3
GLUA75-E3C 75,000 3 GLDH75-E3B 75,000 3
GLUA75-E4C 75,000 4 GLDH75-E4B 75,000 4
GLUA90-E4B 90,000 4 GLDH90-E4B 90,000 4
GLUA90-E5B 90,000 5 GLDH90-E5B 90,000 4.5
GLUA105-E5B 105,000 4.5 GLDH105-E5B 105,000 4.5
GLUA120-E5B 120,000 5 GLDH120-E5B 120,000 5
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Heat Controller GLUA75-E3C Specifications

General IconGeneral
Weight120 lbs
BTU75, 000 BTU
Efficiency80%
Fuel TypeNatural Gas
Vent Diameter4 inch

Summary

Installation Instructions

Safety Information

General Furnace Safety Warnings

Crucial safety warnings regarding furnace operation, installation, and potential hazards.

Mobile Home Installation Prohibition

Specific warning against installing the furnace in mobile homes due to safety risks.

Garage Installation Safety Guidelines

Safety guidelines for installing the furnace in a residential garage, focusing on ignition sources.

Duct Leak Hazards and Mitigation

Fire and Explosion Prevention

Combustible Material Clearance

Guidelines for keeping areas around the furnace clear of flammable materials.

Preventing Combustion Gas Recirculation

Preventing combustion products from entering return air and living spaces.

Venting and Combustion Air Safety

Critical Venting Safety Warnings

Critical warnings related to furnace venting to prevent CO poisoning, explosion, or fire.

Combustion Air Adequacy Warnings

Warnings about providing adequate combustion air to prevent CO poisoning or explosion.

Electrical Safety and Installation

Electrical Connection and Grounding Safety

Warnings about power disconnection, proper grounding, and blower door switch safety.

Massachusetts Venting Compliance

Side Wall Horizontal Venting Rules

Specific requirements for side wall horizontal venting in MA, including CO detectors and signage.

Efficiency and Indoor Air Quality

Duct Leak Hazards and Sealing

Explains how duct leaks affect efficiency, air quality, and safety, requiring sealing.

Location Requirements and Considerations

Clearance, Accessibility, and Site Selection

Combustible Floor and Lifting Warnings

Warnings about combustible floors, lifting by heat exchanger, and combustible material proximity.

Ducting Requirements

Combustion Gas Recirculation Warning

Warning against allowing combustion gases into return air, stressing duct sealing.

Venting and Combustion Air Piping

Critical Venting Safety Warning

Critical warning about improper venting causing CO poisoning, explosion, or fire.

Safety Switches and Venting Procedures

Warning: Do Not Bypass Safety Devices

Crucial warning against bypassing safety switches, emphasizing professional diagnosis.

Combustion and Ventilation Air

Non-Direct Furnace Air Requirements

Critical warnings and requirements for providing adequate combustion and ventilation air.

Vent Pipe Installation

Non-Direct Vent Installation Guidelines

Instructions and warnings for installing non-direct vent systems, including pipe slope and support.

Non-Direct Vent Termination Location

Termination Location Requirements

Detailed requirements for locating vent terminals to avoid hazards and nuisance from condensate.

Direct Vent Installation

Direct Vent System Requirements

Information on dedicated combustion air and venting systems for direct vent furnaces.

Combustion Air for Direct Vent

Direct Vent Combustion Air System

Specifies the required combustion air system for direct vent furnaces.

Horizontal Direct Vent Location Requirements

Horizontal Vent Termination Location Rules

Minimum clearances and guidelines for horizontal direct vent termination locations.

Condensate Drain and Neutralizer

Horizontal Installation Condensate Drain

Horizontal Drain Conversion Steps

Steps for converting the unit's condensate drain for horizontal installation.

Gas Supply and Piping

Gas Supply Requirements and Warnings

Information on natural gas only, LP conversion kits, and recommended detectors.

Gas Piping Installation Standards

Guidelines for installing gas piping according to codes and utility company requirements.

LP Gas Conversion and Orifice Installation

Setting Gas Pressure and Manifold Pressure

Supply Gas Pressure Measurement and Adjustment

How to measure and adjust supply gas pressure to the furnace, including altitude considerations.

Manifold Gas Pressure Measurement and Adjustment

How to measure and adjust manifold gas pressure for proper furnace input.

Electrical Wiring and Connections

Electrical Wiring Safety Precautions

Warnings about power disconnection, proper grounding, and blower door switch safety.

High Altitude Instructions

High Altitude Conversion Kits

Details on specific kits for converting furnaces for high altitude operation.

Natural Gas Altitude Derating

Cautions and requirements for installing furnaces at altitudes above 2000 ft, including derating.

LP Gas High Altitude Operations

LP Gas Orifice Installation Guidance

Guidance on installing LP gas orifices, noting differences from NFGC for Rheem products.

Start-Up Procedures

Furnace Start-Up Sequence

Step-by-step guide for starting the furnace and verifying operation.

Adjusting Furnace Input Rate

Checking Furnace Input Rate Importance

Importance of checking furnace input to prevent over-firing and ensuring correct operation.

Setting Furnace Input Rate Procedures

Instructions for setting the furnace input rate based on gas heating value and orifice size.

Air Flow and Temperature Rise

Proper Air Flow Importance for Efficiency

Explains the critical role of air flow for heat exchanger efficiency and preventing damage.

Temperature Rise Check Procedure

Steps for measuring and checking the temperature rise to ensure correct air flow.

Temperature Rise Adjustment Warning

Warning to set temperature rise close to the middle of the range to avoid damage and voiding warranty.

Blower Settings and Speed

Changing Blower Speed Safely

Warnings and instructions for changing blower speeds, emphasizing safety and checking temperature rise.

Maintenance Procedures

General Maintenance Safety Warnings

Warnings for service personnel regarding installation, adjustment, and operation safety.

Troubleshooting the Integrated Furnace Control

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